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71 Panel replacement.

Discussion in 'Builds and Fabricators Forum' started by eddyt, Dec 1, 2005.

  1. Dec 1, 2005
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    I have to replace my quarter panel on the passenger side. The panel I got does not have the correct indention near the back, nor does the panel have jeep stamped in it near the front. I bought the whole panel but I am only going to use part of it. I guess the question is,,,, how much does it take away from the jeep? I have seen some others here on the form that did not have the correct indentions either. Any comments would be helpful. Thanks
     
  2. Dec 1, 2005
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    I guess it would depend on the extent of restoration you are wanting. If you are looking for a solid jeep but not details it would be fine, but if you are going for a detailed restoration.....then I would look for better replacement panels or try to salvage the panels you currently have. I hope that helps
     
  3. Dec 1, 2005
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
    Messages:
    3,437
    Those of us with fiberglass tubs run into the same problem. I don't miss the indentation in the back, but DID miss the JEEP letters on the side. The best compromise I could find (didn't want to do flat stickers) was to get the 3-D "Jeep" stick-on letters that go on the front of ZJs and XJs. Bought 2 new ones at the dealer.
    Although it isn't "JEEP" like a '71 should be, I don't regret putting these on.

    See pics in this thread:
    http://www.earlycj5.com/forums/showthread.php?t=10316
     
  4. Dec 1, 2005
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    I was just looking for a solid body so I could drive it......mine has 12 guage sheetmetal that I cut and bolted on to cover the holes and to add strength to the body. It's not pretty but it works for me.

    ---Well put Lynn.
     
  5. Dec 1, 2005
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
    Messages:
    3,437
    Another solution is to cut the JEEP letters and indentation out of existing panels and cut/weld them into the new panel... takes some skill to make a factory-looking job.
     
  6. Dec 1, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
    Joined:
    Aug 10, 2003
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    23,596
    Yes, that's what I was thinking too. John Rothko (member Johnny Jeep) did this with his fenders - I'm sure he could offer some tips if needed.
     
  7. Dec 1, 2005
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    The panel can be salvaged about to the middle of the curve on the rear fender well.Foward. So I will leave the old panel with the jeep logo on. My main concern is the indention in the rear. It just makes the jeep look cool! This would take a lot of welding! And that is not my best skill. Thats why I need some input from you guys.
     
  8. Dec 1, 2005
    cam saure

    cam saure Member

    Joined:
    Oct 5, 2005
    Messages:
    129
    With a decent wirefeed (I don't mean anything fancy) it doesn't take long at all to learn to do decent welds. It would also help to have a friend show you a few tricks to get you going. The 110 volt Lincolns, Hobarts etc are good enough for body work. Use strong flat magnets to hold things in place. Old speaker magnets or CB antenna magnets work good for this. If you are putting a patch into the middle of a flat panel you have to watch out for warping, don't weld too much in one spot. Let it cool. Spot weld it in several spots around the patch, then fill it in between the spots. Sometimes it also helps to leave a small gap all the way around the patch to help control warping.
     
  9. Dec 15, 2005
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    I finally got to work on the rear quarter panel.
    View attachment 6583

    This is what was still not rusted out.
    We used the old indention and cut it out then welded it into
    the new panel
    View attachment 6581

    Well we finally got the weather to reattach the new quarter
    View attachment 6582

    Another view
    View attachment 6580

    Well we still have to put some filler in to get her ready for paint this weekend.
     
  10. Dec 15, 2005
    SIDSCJ

    SIDSCJ Jeep addict

    14th State
    Joined:
    Jun 25, 2004
    Messages:
    1,190
    Great job!!!!!
     
  11. Dec 15, 2005
    jd7

    jd7 Sponsor

    Nacogdoches,Texas
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    Mar 30, 2004
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    1,745
    x2
     
  12. Dec 16, 2005
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
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    3,437
    Nice work Eddy, good job!! :)
     
  13. Dec 16, 2005
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    Holy crap!! That Looks Great!!!

    Well Done!!:coffee:
     
  14. Dec 16, 2005
    $ sink

    $ sink Gazillians of posts

    Virginia Bch
    Joined:
    Nov 25, 2004
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    1,373
    nicely done
     
  15. Dec 16, 2005
    Chuck

    Chuck Sponsor

    Southshore Ma
    Joined:
    Sep 19, 2004
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    1,463
    Nice match, good work
     
  16. Dec 16, 2005
    ca51flatty

    ca51flatty I wheeled w Charlie Hazel

    SoCal
    Joined:
    Jan 19, 2004
    Messages:
    156
    X2
    WOW! That's the way to dive into a project deep. No fear there!
     
  17. Dec 17, 2005
    jeep68v6

    jeep68v6 Member

    Midland, Texas
    Joined:
    Nov 15, 2005
    Messages:
    63
    Good job! My rear corners are beat up and I need to replace them. Where did you get that corner panel?Also, what welding machine are you using?
     
  18. Dec 17, 2005
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    I got them from Walcks. i have seen them cheaper though. I bought the entire side. I still have the rest of the panel. Not the cheapest way to go though. I could not find just the quarter that was not the cheap 19ga overlays like JC Whitney sells. The panel I got was the heavy gauge like the origional that the rest of the body was made of. I am now making new plates to go over the wheel housings on top to beef up where the roll bar sits. The panel cost about $250, for everything when it was done. I also got a new tail light panel. So I have about $ 300 in total for the whole repair.
     
  19. Dec 17, 2005
    jeep68v6

    jeep68v6 Member

    Midland, Texas
    Joined:
    Nov 15, 2005
    Messages:
    63
    I checked out Walcks and the panel is $162. Does $250 include shipping?
     
  20. Dec 17, 2005
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    Yea that was with shipping to VA. It is a very nice panel. It just does not have the indention or the jeep logo.
     
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