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Pics of how you mounted your old school stand up winch...?

Discussion in 'Early CJ5 and CJ6 Tech' started by Sprocket, May 1, 2012.

  1. May 1, 2012
    Sprocket

    Sprocket New Member

    Joined:
    Dec 12, 2010
    Messages:
    28
    Got me this old Warn 8000lb winch today and am trying to decide how exactly to make my new bumper. Does anyone have pics they can share of how they mounted theirs? Jeep is a '57 CJ5.

    Thanks- John

    [​IMG]
     
  2. May 1, 2012
    homersdog

    homersdog Tulsa, Ok 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Tulsa, OK
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  3. May 1, 2012
    Heatseeker

    Heatseeker Member

    Calaveras...
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    Oct 2, 2009
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    355
    Not sure if you can see in this pic, but I welded a mounting plate on the backside of the bumper and cut an opening for the cable to go through the bumper. The fairlead bolts go through the bumper into winch. The bumper is 1/4" wall tubing, so it's plenty stout. I wish I had a better pic.

    [​IMG]
     
  4. May 1, 2012
    5foxes

    5foxes '74 CJ5

    Dayton, Minnesota
    Joined:
    Nov 23, 2006
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    139
    Check out the month of June in the 2012 ECJ5 calander.
    It's Grade 8 bolt mounted to 1/4" thk. SST plate which is welded to the Sq. tube bumper and bumper hoop, then the bumper assembly is Grade 8 bolted to the frame.
     
  5. May 1, 2012
    Daryl

    Daryl Sponsor

    Bonney Lake, WA
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    May 25, 2006
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    2,882
    While the winch is sitting around, make sure you tie up the brake lever or you will end up breaking it. They are VERY easy to break. You can use any 8274 mounting plate by adding two more holes outboard a couple inches. If you do a search you can find a template pretty easy. My current avatar has a shot if you save it and zoom.
     
  6. May 1, 2012
    duffer

    duffer Rodent Power

    Bozeman, MT
    Joined:
    Sep 17, 2009
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    4,514
    [​IMG]
    [​IMG]
    [​IMG]

    Should note that both the back of the bumper, cable slot and frame horns are boxed on this. The bumper back is 1/4", rest 3/16". It is best to mount them low. It both keeps the pull angle better when you are augered in and makes for less airflow restriction to the radiator. It also lets you string the cable under the Jeep for a reverse pull if using a roller fairlead.
     
  7. May 1, 2012
    pfmg

    pfmg Member

    Billerica Mass
    Joined:
    Feb 10, 2010
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    258
    just send me that winch, ill take care of the mounting and even cover shipping:)
     
  8. May 1, 2012
    bkd

    bkd Moderator Supreme Staff Member 2022 Sponsor

    K-Town Tenn.
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    Apr 29, 2007
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    3,294
    I wanted my winch to sit lower so as to not block air flow to the radiator. I welded a solid plate on the back side of the bumper and extended my bumper down to protect the winch on the trail
    [​IMG]
    [​IMG]
    has worked out well so far
     
  9. May 1, 2012
    SIDSCJ

    SIDSCJ Jeep addict

    14th State
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    Jun 25, 2004
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    1,190
    If using the stock bumper, you may have to recess the mount if going with a "low" mount. It's pretty tight between the bumper and grille. My upright Warn will fit, but not if you add the thickness of a mounting plate mounted to the inside of the bumper.
     
  10. May 1, 2012
    chuck123wapati

    chuck123wapati Member

    wyoming
    Joined:
    Jun 18, 2008
    Messages:
    761
    I mounted my plate on the outside of the bumper, an welded all the way around then cutout both for the cable, december calender pic.
     
  11. May 1, 2012
    chuck123wapati

    chuck123wapati Member

    wyoming
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    761
  12. May 1, 2012
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
    Jun 19, 2009
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    3,093
    I built a whole custom frame around mine. ;)

    [​IMG]
     
  13. May 1, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    I welded a plate to the back of the front bumper.

    [​IMG][/IMG]
     
  14. May 1, 2012
    Sprocket

    Sprocket New Member

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    Dec 12, 2010
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    Thanks guys. I like the idea of keeping it lower and to where it pulls inline with the frame. The plate setups look simple enough, maybe I'll keep the stock bumper after all(I had planned to build a whole new one...). Another thing I gotta do is figure out the controls for it, it came without any.

    -John
     
  15. May 1, 2012
    bkd

    bkd Moderator Supreme Staff Member 2022 Sponsor

    K-Town Tenn.
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    Go to the Warn website for control info
     
  16. May 1, 2012
    duffer

    duffer Rodent Power

    Bozeman, MT
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    Sep 17, 2009
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    The controls were all cable, with the winch motor on a cable actuated heavy duty switch. I found a HD solenoid and a push button starter switch to be a lot less of a maintenance problem and you can make a remote using it. You should be able to find heavy cables at most parts houses, but they need to be at least twice as heavy as a choke cable.
     
  17. May 1, 2012
    Billywam

    Billywam Billywam

    Lyons, Colorado
    Joined:
    Nov 9, 2005
    Messages:
    139
    Here's a picture of my Warn 5687. It is bolted to a steel plate that was welded to the inside of the bumper. The cable feed is through the bumper.

    [​IMG]
     
  18. May 2, 2012
    Long&Low

    Long&Low Active Member

    Geauga County, OH
    Joined:
    Dec 13, 2009
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    1,212
    here's mine:
    [​IMG]

    On another note, i picked up Ramsey's 3/8 cable 125' long from Summit Racing for like $86 last weekend. thought that was a good price on 3/8 cable.
     
  19. May 3, 2012
    RATTYFLATTY

    RATTYFLATTY I think you need a little more throttle

    Central MN
    Joined:
    Oct 23, 2007
    Messages:
    520
    My idea with roll protection


    [​IMG]
     
    Last edited: Mar 6, 2015
  20. May 3, 2012
    peter

    peter Member

    Roseville, CA.
    Joined:
    Aug 26, 2008
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    161
    I have the same old style Warn with cables on the dash. I do not like the way it works and would much rather have the remote control. Can these be retrofit to take a remote? Power in only is also a draw back.
    Has anyone converted their cable style to a remote style to put the power on a togle and not on a dash mouned truning handle?

    Peter
     
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