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D44 Rear Pinion Seal

Discussion in 'Early CJ5 and CJ6 Tech' started by Colorado_Baja, May 31, 2008.

  1. May 31, 2008
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    So I changed the rear diff fluid and resealed the cover, come to find out with the proper fluid level in the diff the pinion side leaks. The jeep has been sitting a couple years, any chance it may reseal with a couple good heat cycles when we get the jeep back together?
    Looks like a pain to change with a couple special tools needed..
     
  2. May 31, 2008
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    It probably won't reseal.
    Its not hard to do. Once you remove the yoke nut, a screwdriver will remove the seal. Tap the new one in with a dead blow and a piece of wood and put the yoke and nut back on.
     
  3. May 31, 2008
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    Sweet, what about removing the pinion nut, do you need that special wrench or is the weight of the jeep (frame and rear tires on the ground) enough to get it off of their? I spose worse case ill build a version of the yoke wrench out of stock and the welder..
     
  4. Jun 1, 2008
    russo

    russo Hope is not a method

    Norris, Tennessee
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    I use a pipe wrench and a good cheater pipe. Works fine for me. The last pinion seal I changed only took about 15 minutes coffee through cleanup.
     
  5. Jun 2, 2008
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Before installing the new seal put some vaseline or grease on the back side where the garter spring is. It helps keep it from popping off when installing the seal. Make sure you lightly lube the lips of the seal also.
     
  6. Jun 2, 2008
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Garter spring - very descriptive. Is that the actual name of that, or a descriptive term you made up?
     
  7. Jun 2, 2008
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
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    don't forgrt to polish the yoke( on the sealing surface) before you but it back on. get a good seal that way.
     
  8. Jun 2, 2008
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    That's the actual name:)
     
  9. Jun 2, 2008
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    Thanks for the tips guys, doesn't sound half as hard as the FSM makes it look.
     
  10. Jun 2, 2008
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
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    I like to hose them down with PB Blaster and let them soak for a few hours before hitting them with the impact.
     
  11. Jun 2, 2008
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    Dad hit it with the Kroil a couple days ago, so when I get back on Wed we will try and tackle it.
     
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