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Dana 25 powerlock

Discussion in 'Flat Fender Tech' started by winchman48, Dec 2, 2007.

  1. Dec 2, 2007
    winchman48

    winchman48 New Member

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    Hey guys I know some stuff interchanges between the Dana 25 and 27, but can I swap a powerlock carrier from a Dana 27 into my '2A with a Dana 25? I know I can get a lock-rite for my open 25 but I feel like I'm less likely to break an axle with a little give in the carrier instead of a full locker.
     
  2. Dec 2, 2007
    sammy

    sammy Coca-Cola?

    Albuquerque, NM
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    Someone correct me if I'm wrong (I'm sure I am)
    Don't they have different spline counts and one ring gear larger than the other? Larger ring gear means bigger inside radius?
    Boy and I own both of these axles... :(
     
  3. Dec 2, 2007
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    No, they won't swap.
     
  4. Dec 2, 2007
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    sammy: the 25/27axles are both 10 spline, inner and outer.
    the carrier bearings are different sizes
     
  5. Dec 2, 2007
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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  6. Dec 2, 2007
    sammy

    sammy Coca-Cola?

    Albuquerque, NM
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    hmm I did not know that :)
    But the ring gears are different diameter and bolt pattern correct?
     
  7. Dec 3, 2007
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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  8. Dec 3, 2007
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    A popular swap is to put 27 axles into a 25 housing, that gives you the stronger Spicer U-joints with no mods..
     
  9. Dec 3, 2007
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    With some machine work to the bearing journal and case a 27 P'lock can fit in a 25 but not the other way around. 27 powerlocks are more plentiful than 25's because they were common in early Scout 80's and 800's as well as Jeeps. The 80's I think it was had 27's front and rear and frequently had Powerlocks in both ends and were 10 spline axles. Might try that application if looking for one for a 27. Nickmil
     
  10. Dec 3, 2007
    Vanguard

    Vanguard Take Off! Staff Member

    Vista, CA USA
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    Herm's finishing a kit to do just this now. It should be ready in a couple of weeks.

    The kit will include pinion seal, bearings, races, shim kit, gasket and a ring gear spacer.
     
  11. Dec 3, 2007
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Not being a wet blanket, but wouldn't it be cheaper/easier to substitute a model 27 axle than to convert a 25? Around here the 27s are often swapped out in favor of the 30, so there shouldn't be any shortage.
     
  12. Dec 3, 2007
    trickpatrick

    trickpatrick Done? LOL

    North Idaho USA
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    A real jeeper has one 25 and a 27 minimum behind his garage.
    I know I do.
     
  13. Dec 3, 2007
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    I was thinking that very thing..
     
  14. Dec 3, 2007
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    not gonna a find a 27 with 5:38s....
    you can't even find 4:88s for 27s...
    stick with the 25
     
  15. Dec 3, 2007
    sammy

    sammy Coca-Cola?

    Albuquerque, NM
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    I did :)
     
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