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Trouble changing gears

Discussion in 'Flat Fender Tech' started by neptco19, Jun 11, 2006.

  1. Jun 11, 2006
    neptco19

    neptco19 That guy....

    Athens, GA
    Joined:
    Sep 26, 2003
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    1,381
    When I reinstalled the L head in goldmemeber last week I also installed a new clutch disc. Now when I press the clutch pedal in nothing happens. I had to adjust the pedal and got it to where it feels great, but the clutch just want dissengage to allow me to change gears. Any idears on what it might be. I know its the correct disc, b/c it matched the one that was in there and I know its in the correct way. Planning on dropping the tranny one night this week or this weekend to see exactly what it is, but for now I have no clue on what it could be?? If it matters any I can start it in gear and putt around the yard with no problems.
     
  2. Jun 11, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    might have to "burn" the disc down a little bit
    maybe a tad too thick...
     
  3. Jun 11, 2006
    MOP

    MOP Active Member

    Pullman, WA
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    Sep 25, 2003
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    I had a similar issue, though maybe not as severe. Did you install a new pilot bushing? Mine was snug on the shaft and wouldn't let it completely disengage. Otherwise, what Jim said sounds good, assuming your linkage is good.
     
  4. Jun 12, 2006
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
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    try not to push the pedal all the way to the floor when shifting. It may be binding at the disc. because you have too much adjustment.
     
  5. Jun 12, 2006
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    Like they said, a new disc needs a break-in period, then re-adjust.

    Pete
     
  6. Jun 12, 2006
    electricontr

    electricontr Member

    Denver Colorado
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    Will it disengage when you are standing still or do you only have the problem once you get going?
     
  7. Jun 12, 2006
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    I can't resist Jason, see enclosed picture for proper technique and tool.:D
    [​IMG]
     
  8. Jun 12, 2006
    neptco19

    neptco19 That guy....

    Athens, GA
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    Sep 26, 2003
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    Wont do it moving. The only I can make it move is start it in gear. If I start it and then try to shift it in, all I get is grinding. Think I'm gonna try and pull it against a tree and see if the starter is strong enough to "brake" it loose.
     
  9. Jun 12, 2006
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    I was just thinking the same thing.R)
    Want Hawks to come over and help? R)
     
  10. Jun 12, 2006
    $ sink

    $ sink Gazillians of posts

    Virginia Bch
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    Nov 25, 2004
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    That is a pink shift knob, right?
     
  11. Jun 12, 2006
    jd7

    jd7 Sponsor

    Nacogdoches,Texas
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    :shock:
     
  12. Jun 12, 2006
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    Sep 22, 2002
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    No, its actually kinda light brown the flash made it look pink.
     
  13. Jun 12, 2006
    $ sink

    $ sink Gazillians of posts

    Virginia Bch
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    light brown ya say??

    er uh ok:rofl:
     
  14. Jun 12, 2006
    electricontr

    electricontr Member

    Denver Colorado
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    Could your friction disc be in backwards? It can't disengage if it is.
     
  15. Jun 12, 2006
    jeep2003

    jeep2003 Well-Known Member

    Upstate NY
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    maby your shift fork sliped off its pivot when you were putting it in. mine did but i caught it before i had it all the way in.
     
  16. Jun 12, 2006
    neptco19

    neptco19 That guy....

    Athens, GA
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    Wouldnt the clutch pedal feel loose then if it did that?? It feels like it did to begin with..
     
  17. Jun 12, 2006
    neptco19

    neptco19 That guy....

    Athens, GA
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    Alright just got out from under the jeep with a flashlight. The pivot arm is still piviting. Only thing I saw was the ball on the cable was out of the recessed area that it should have been sitting in and was on the end of the arm. I was in the middle of putting it back in the recess and it started raining so I came on back inside. I will put it back where it belongs but I dont see that making enough of a diff. to let the clutch engage. But hopefully it will.
     
  18. Jun 12, 2006
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    It only takes a very small amount Jason, hope thats it.
     
  19. Jun 13, 2006
    Hawkes

    Hawkes Member

    Nova scotia
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    Sounds correct to me, My very first trans reinstall after an engine rebuild in a CJ7 I did just that. .:rofl: Something I'll never forget.

    Paul
     
  20. Jun 24, 2006
    JayDee

    JayDee New Member

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    I had a very similar experence and it ended up being a warped disk, brand new, but warped. I screwed around with it for days before finally pulling it back out, put it on an arbor in a vice and spun it. It was running out at least a 1/4 inch, just enough it keep the flywheel spinning with the pedal depressed. You could put it in gear without the motor running, start it up and no problem, just don't try to shift it.
     
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