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How do you read the fuel sender ohms?

Discussion in 'Flat Fender Tech' started by mpc, Apr 13, 2006.

  1. Apr 13, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    May seem like a silly question, but I don't know where the meter leads should be to take the ohm reading on my fuel sending unit. When I have them both touching the metal plate I get the same reading of 100 w/ the tank full and with it empy. When I have one lead on metal and one on the post I get no reading (full or empty).
    View attachment 9531
    P.S. I've done some searching on this, but haven't found the answer yet. Thanks.
     
  2. Apr 13, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    try inbetween the wire and the post, key on, power to wire
    you might have to ground the sender with an additional wire
     
    1 person likes this.
  3. Apr 13, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    Power to the white wire? I thought power to the tank was a no no?
     
  4. Apr 13, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    white wire looks like your ground; ground it somewhere, use jumper wire, whatever
    touch one probe lead to the hot sender wire from vehicle
    the other lead to the post where the hot wire attaches
    your ohm meter now becomes your fuel gauge
    as you move the float arm, full, half, empty, you should register different ohm readings/values
    it won't matter which probe lead you use to make these connections, red or black
     
  5. Apr 13, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    Okay. Just to make sure I don'rt blow up the garage...
    "the hot sender wire from vehicle" can just be a 12V source, with the ohm meter between the 12 volts and the post? I don't know if the gas gauge is even working, so I was trying to leave that out of the equation and just check my ohms full and empty, and see if the sending unit is working.
     
  6. Apr 14, 2006
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    *DO NOT* Connect that wire to 12 volts!!!

    Bad Idea, Very Bad Idea :(.

    Between the sender & the 12 volt system theres a regulator & the internal resistance of the guage itself that limits the amount of current to the sender.



    It *might* actually be safe to apply battery voltage directly to the sender, Or It Might Not.

    The worst thing that *might* happen is you burn out the sender, Or It Might Not.

    Either way, do you *Really* want to find out for sure???

    You should be able to read the sender resistance from the insulated screw to bare metal on the tank, not sure on flatties but on later CJs it will vary between 0 to 80 +/- ohms.

    That meter you are using will need to be "zeroed", touch the lead tips together & adjust the "Zero" control untill the needle is pointing at the 0 on the right hand side. I notice theres two range settings for Ohms on your meter, can't read what they are but if one of them is "100" or "1000" or "1K" you'll be in the ballpark.

    Don't try to read resistance with any power applied to the sender, in fact if you have a wire coming from the guage dissconnect it or it will mess up the meter reading, & maybe mess up the meter itself :(.

    I'd pull the sender out & give the old eyeball treatment, from what you said about the reading from the center post sounds like the sender is having issues.

    H.
     
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  7. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    Howard
    have been talking to Mike over landline
    thanks for the warning, he is aware of the voltage reduction
     
  8. Apr 14, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    Yep, I understand. Thank you both for the instructions.
    Okay here's what I've got:
    First, upon testing the fuel gauge by turning the ignition on and puting a test light to the gauge, instead of the tester lighting up, it apparently grounded out and the gauge would peg "full". Not what I was expecting, so I believe the gauge is bad. When I purposely grounded the fuel gauge, it also pegged full, which is what I expected.

    Now for the sending unit. I took it out of the tank. It is covered w/ rust and the brass float has some gas in it, so it is toast. I went ahead and hooked up the ohm meter between the gauge and the post on the sending unit anyway. With the ignition on and the sending unit grounded, I got no readings on the ohm meter. Also tried moving the float manually - nada. I had the meter on the x1k setting and I zeroed it out before hand.

    Sending unit dead? Yes.
    Gas gauge dead? Not sure, but something's wrong with it.
     
  9. Apr 14, 2006
    $ sink

    $ sink Gazillians of posts

    Virginia Bch
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    to Safely test your guage, make sure the power lead has a good 12 volts going to it when the ignition is on. with the meter set on volts and the ignition on, read from the terminal (with the strap that goes to the temp guage) and a good ground, you should get around 5 volts. if you do the regulator in the fuel guage is working, if not the guage will have to be replaced.

    if the regulator is good; with the ingnition on, temporarily ground the S (sender) terminal on the guage, this should peg the guage, if not the guage is bad and must be replaced.
     
  10. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    I was wrong :oops: :oops:
    Howard straightened me out about the ohm meter being powered with it's own battery, not the vehicle power.
    I was thinking volts, not ohms, sorry Mike.
    is the corner available, going to stand in the corner now :oops:
     
  11. Apr 14, 2006
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    Mike, just so we're all clear on this can you verify I have the right info here?

    - you have an MB with the original guages

    - you checked the voltage @ the guage lead & found 12 volts

    - when you ran your test light from the fuel guage lead to ground the guage pegged on full

    - your tank & sender arn't original to the vehicle & may not be actual jeep pieces


    If the above is correct then-

    -Your guage is probably good

    -you'll need a six volt regulator for your guages with a couple of amps capacity, call it 20 watts power dissipation to be safe.

    -rig an adapter or cut another hole in the tank & install either a proper MB sender or one that matches the MB sender's resistance range


    I'm basing the above on a hunch that your MB probaly uses the same sort of guages that the CJ2s use- from digging around it appears that these guages don't use/need an instrument voltage regulator as the actual guages themselves operate on a different principle than the bi-metallic guages used in the Stewart Warner & King Seely instrument clusters used starting with the 5s & 3As.

    Edit- Strangely Enuff' turns out I have an MB/GPW manual on CD, did a little digging & if your guages are original they are indeed the "regulatorlessessess" style so you will in fact need to instal a six volt regulator for them. Havn't been able to find anything on the sender resistance but my catalogs show that MBs & CJ2s use the same part# for the guage & apparently the CJ2s used one with a range of 0 to 120 ohms so that would be a good starting point. Beachwood Canvas lists the correct sender as PN B0303. Note that this would be a different unit from the CJ2s, different sized tank hole I guess.



    H.
     
  12. Apr 14, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    Howard,
    Here's what I have:
    - It's an MB, but only some of the gauges are original. The fuel gauge is not original. I don't know if it's specifically for an MB or if it was just replaced with a generic gauge by one of the previous owners.
    - I didn't verify the voltage going to the fuel gauge, I only checked with a test light that it was getting some power.
    Yes, when I ran a test light from the fuel gauge lead to ground, it pegged on full.
    - Correct, the tank and sender are not original and the make of them is unknown.

    What started this for me was that the oil pressure gauge and water temp gauge are not working, plus it has the Ammeter gauge (that one looks original) and I was going to replace that with a voltage meter so I thought I'd just replace all four gauges with new white faced gauges. So I wanted to test the high and low ohm readings on the sender so I could get a fuel gauge that was compatable. (That much I learned from research, but I still wasn't sure how to take the actual reading). As it turns out, when I pulled the sender unit, it is in bad shape, rusted and leaking float, so I'm gonna have to buy a new sender along with the gauges.

    Question: how hard will it be to match a new sending unit to this tank? Is there a stardard size opening or are there many variations?

    Jim- you got me going in the right direction and your help is also very much appreciated.
     
  13. Apr 14, 2006
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    My opinion is that it's just gonna be a whole lot easier for you to get an aftermarket guage with the proper sender for it. From the pics I don't recognize the type of sender mounting you have on your tank, certainly isn't 'Jeep", so it will be hard to find a sender matched to it & probaly woudn't have the fuel feed anyhow. I'd say your back to cutting a hole for the new sender.

    If you really want to try to use your existing guage I'd get a five watt potentiometer (variable resister) from Rat Shack or Fry's & connect it to your meter. Adjust it for "full" & then slap the ohmeter on it to see what it reads. Then do the same thing for "empty", that will tell you what you need for a sender.

    H.
     
  14. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    is it possible to get another pic of the tank sending unit hole ?
    I can't tell if the sender is held in with screws or a twist type lock ring.
     
  15. Apr 14, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    Here's the hole for the sender. It's got three screws. The only thing I was really trying to use was the sender, but that needs replaced, so it's gonna be all new gauges and a new sending unit. I'm just hoping I can find a sender that will drop right in with this tank - so I can at least keep the tank.
    View attachment 9548
    FYI - here's the gauges.
    View attachment 9549
    I never paid any attention, but it looks like the water and oil are old Stewart Warner gauges. Anyway, when I get my new gauges I'll offer these up to anyone that wants them. And yes, that's 18,442 original miles R)
     
  16. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    was this tank mounted under the seat ?
    I'm thinking it's a boat/marine tank
     
  17. Apr 14, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    It's under the rear seat, between the frame rails. The tub was cut out by a previous owner and a metal tray was made for it. It's got a funky rigged up pvc filler tube inserted into it, so yes, very possibly not even a car gas tank.
    View attachment 9550
     
  18. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    even though it's only using 3 screw holes, a 6 hole unit of the correct diameter would probably work.
    The VDO universal senders I used on my tanks had adjustable float arms and would work in tanks from 6"-23" deep; the ohms were 10-180, empty to full.
    Is your electrical system 6 or 12 volt ?
    what's the diameter of the sender head ?
     
  19. Apr 14, 2006
    mpc

    mpc Member

    Vista, CA 92083...
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    12 volt. Dinner's ready. I'll measure and post it later.
     
  20. Apr 14, 2006
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    I've been wrong a lot lately, and other than the 3 screw sender, that tank sure looks a lot like a rear mount 15 gal CJ tank.....but don't take my word for it..
    maybe walk into parts store/dealership/boat store and ask if anyone has anything like it ?
     
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