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Bad Engine Noise

Discussion in 'Early CJ5 and CJ6 Tech' started by FinoCJ, Sep 16, 2016.

  1. Sep 17, 2016
    Chilly

    Chilly Active Member

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    Is #1 blue? If so then definitely pull that cap.

    If bottom end doesnt give any clues them measure valve lifts.
     
  2. Sep 17, 2016
    tarry99

    tarry99 Member

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    What are you waiting for? Check the torque on the last main bearing cap..........as I mentioned above and then remove the cap...........1/2 of the bearing will be inside.........If you don't feel comfortable doing this then try and find a fellow there that can help..........you just half to inspect these parts............."but rather quite a lot of a silver shiny gunk"................... Sounds like babbit ( bearing material)
     
  3. Sep 17, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    I am just slow...this is all new to me. Once I get the bearing cap off how do I inspect the bearing? I assume I want to do one main bearing at a time and then put cap back on before moving to the next one?
     
  4. Sep 17, 2016
    47v6

    47v6 junk wrecker! 2023 Sponsor 2022 Sponsor

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    Yes, go slow. Take pics of the bearings. They will be shells that snap into the caps. Dont scratch them. Take a pic. If you see what looks like scratches in the crank journal or metal on the bearing, you have found your issue. The "babbit" material looks a bit like lead and is soft.

    Types of Engine Bearing Damage | KnowYourParts
     
  5. Sep 17, 2016
    tarry99

    tarry99 Member

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    Yes . take your time............Once you get it off post a picture that should tell the story...........I also sent you a PM with my phone number , call if you like tomorrow.
     
  6. Sep 17, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    Thanks guys...that helps. May not make much progress sun but maybe in the evening I will have a bit time.
     
  7. Sep 17, 2016
    Keys5a

    Keys5a Sponsor

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    Looking at your pictures, I see nothing out of order or indications of something that would make a pronounced tapping noise. As mentioned, pull rod caps one at a time and check the bearing shells. An indication of something wrong is when the bearing insert is loose and doesn't stay put in the cap. There should be enough tension to hold it snug in the rod cap. If any are so loose that they just fall out and/or rock around in the cap, they have been beat pretty hard and are suseptable to spinning (failing) if they continue to be used. The tabs should all protrude to fit the notch in the rod cap.
    Also, my guess that engine has been apart before because the main bearing bolt heads don't all match. An original engine usually has all matching hardware.
    The graphite-like sludge in your pan is worn metal, likely from the cam and lifter wear. Flakes are usually indicate bearing material.
    I suspect you will find a worn camshaft in there. Most of the current oils just don't have enough zinc for flat tappet cams.
    Good luck tomorrow with your research!
    -Donny
     
  8. Sep 21, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    Ok here are some pics of the caps and lower bearing shells for main bearing 2 (with thrust edges) and bearing 3 (numbered from front). Looks ummm...pretty much like junk?

    bearing #2 inside face
    [​IMG]

    bearing #2 front edge - again I believe this bearing has the side edges for thrust control
    [​IMG]

    Bearing #2 rear edge - looks like the oil pockets are worn away?
    [​IMG]

    this is the crank journal for #2 - is there excessive wear on the thrust face that corresponds to the bearing shell wear above?
    [​IMG]

    bearing #3
    this is the rear side of the bearing cap - looks like extreme damage to me
    [​IMG]

    bearing #3
    inside face on the journal - looks pretty bad as well
    [​IMG]

    bearing #3 journal
    [​IMG]

    So I stopped removing them at this point - looks like number 4 isn't that easy to get out anyway as its attached to a rear end section of the block - plus at this point is it going to matter? Whats next?
     
  9. Sep 22, 2016
    tarry99

    tarry99 Member

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    Looks like an old Motor with many miles , excessive crank thrust end play that has eaten up the thrust bearing and also allowed #3 to bang up against the main Cap.........

    Sorry but looks like it's Time for a rebuild. Was the torque still in place on the caps?..............May as well pull a few rod bearings while your there.

    Not the end of the World.......looks like you caught it in time before the crank went away.

    Make sure you save the old parts so you can show it to the crank grinder..........he may have to weld up that flange and re-grind it to re-establish the correct end play.
     
  10. Sep 22, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    I will be happy if it can be rebuilt... friends from my local 4x4 group were not sure if it would even be rebuildable. I will pull some rod bearings...hope it can be rebuilt with same pistons and whatever else is good. Think that crank can be salvaged? The bearing caps were torqued to full spec- maybe a touch high as they were all right around 110ftlbs.

    Have not even begun thinking of cost. Redo the crank...new bearings...hopefully reuse pistons if it doesn't need to be bored over. Heck maybe its already been bored over. New rings? New cam? What can be kept vs replaced?

    Any coloradans have a trusted engine shop?
     
    Last edited: Sep 22, 2016
  11. Sep 22, 2016
    73 cj5

    73 cj5 Not ready for the junkyard yet

    Clinton, Mississippi
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    If the engine has been bored over I think it would be cast into the top of the piston.
    The crank could be ground and polished. If you reuse your camshaft you have to make sure you keep the lifters organized.
    If I were doing a full rebuild I'd go with new camshaft and lifters, timing chain, etc.
    Check for a cylinder ridge, it can be felt by running your finger along the cylinder wall. It will give you an idea how worn the engine is.
     
  12. Sep 22, 2016
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    If you pull the engine, you can get a crank kit that includes a reground crank and the needed bearings. A quick search shows ca $200 exchange. Since this is a running engine, you could not even pull the heads or remove the pistons.This is the least you can do, IMO.

    Or, have the heads done, hone the bores, and install new cast iron rings while you are at it.

    If you pull the heads, remove the pistons and measure the bores, you will find they are tapered. A shop will tell you that the bores must be straightened and fitted with new pistons. Cast iron rings will usually seat fine in tapered bores, but the engine won't have the longevity of a complete rebuild.
     
  13. Sep 22, 2016
    47v6

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    You WILL need to replace the cam and lifters. Every one of these engines I have taken apart had missing lobes and or crushed lifters. The cheapest rebuild kit last I looked was Buick 225 V6 1964-1971 Master Engine Kit from Northern Auto Parts
    You will need to take it apart first and maybe have a machine shop bore to an oversize cylinder and cut crank if required to undersize. You may want to have the block trued up and the heads as well. The valves can be lapped if you want to save money or fully redone if you like.

    Get it apart and decide from a cost perspective what makes sense.

    Might be cheaper to do a FI 4.3, or maybe you just like the 225 and want to keep it no matter the cost.
     
  14. Sep 22, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

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    Thanks for the link Chris. Its time for a lot of research and as well as finding a local shop to at least do the machining work if not some other stuff. My initial reaction is to try and save this block as opposed to swapping in something different. Even if this block isn't salvageable, I think i would prefer to put in another 225/231 at this point, but I need to look into a lot more. For me, outside of fuel injection, the 225 is great (and maybe I can visit Chuck to see how to EZ EFI it one day). To me, its worth some extra money to keep it more original(ish). I'd probably love having a perfectly fitted in 4.3 with FI in terms of driving, but I think that brings a whole new set of issues, adaptions and modifications that I might not want to deal with. At the same time its not like this particular jeep is really begging to be kept original(ish). As much as I like it original, I also want it to wheel better and that is starting to take priority over originalness.
     
  15. Sep 22, 2016
    tarry99

    tarry99 Member

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    The motor needs to come out...........and completely torn down , then measured........if it's re-buildable then the block needs to be boiled out and thoroughly checked...I would doubt that the pistons and the cylinder walls will look much better than the bearings did at the crank.........Probably New pistons and rings , resize the rods , bearings and probably a new oil pump , camshaft , timing gears and chain & lifters, also take a look at the rocker assembly...........do it right the first time.........if you do it will last you longer than you will probably have the Jeep.

    Take a look through this thread: Blueprint 225
     
  16. Sep 23, 2016
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
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    James - I use Lee's Automotive Machine Shop down here in the Springs. Not sure if it's worth the trip for you, but they have done some great work for me over the years. If you need engine parts, let me know as they can be very expensive and I have some rods and such from a parts motor that can save you some money... I also have a core or two that might be worth looking at depending on what the shop tells you. The last motor rebuild they did for me on the 225 in the Blue '49 was @ $1200 and came with a one year warranty. I don't have the time to do as much on my own any more, and they were real solid on it. When you get to that point, we can talk about the cam and such I had them put in, and even drive one if you want ;)

    Lee's Automotive Machine Shop
    Address
    : 407 Auburn Dr, Colorado Springs, CO 80909
    Phone: (719) 574-6322
     
  17. Sep 23, 2016
    47v6

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    Thats a great price
     
  18. Sep 23, 2016
    tarry99

    tarry99 Member

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    Yep..............By the time I go through one , for just parts , machine work & extra's the Tab is over $2k
     
  19. Sep 24, 2016
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

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    Since I am in over my head at this point, I might as well keep going and pull the motor myself. So looking into that today and putting a game plan together...
    1) Looks like I will need to disconnect radiator/heater hoses and remove the radiator (done that before - no big deal). Looks like its not necessary, but might be helpful to give some space to remove the heater core.
    2) Will need to disconnect the exhaust from the manifolds (I run original manifolds). Do I need to remove manifolds, or can I leave those on?
    3) I am going remove the transmission mounting bolts...I don't want to try to pull the engine with T14/D18/OD - seems too much to manage and handle for a first time removal. Do I need to actually removed the transmission first or can I leave it unbolted and slide the engine forward to get it out? At some point, I will have to re-install so if I have to install the transmission back into the engine at the end, I might as well remove it entirely now (just did that so that is good).
    4) Disconnect all electrical connections on the engine side - battery, coil, alternator, starter, ground straps (I think I have two - block to frame near the passenger motor mount, and one from the back of the block to the firewall area)
    5) Disconnect fuel lines.
    6) Attach chain for engine hoist - so where will I connect chain to engine block? (I don't have an engine hoist but figure I can rent or borrow one)
    7) Unbolt the motor mounts
    8) If I don't have an engine stand, what is the best way to sit in on the ground or pallet? Along those lines, what is the best way to transport it to a shop in the bed of my truck?

    Am I missing anything - other than beer and friends for help?

    thanks
     
  20. Sep 24, 2016
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Been a while since I've rebuilt an engine, but i did not have an engine stand. You can build the engine on the bench if you can turn it over. As I recall, the parts are heavy, but not monstrously heavy. You can man-handle the engine and engine parts pretty well.

    You can set the engine on a pallet or directly on the garage floor. Prop it up with blocks so it will sit upright. Don't worry about the engine; just don't let it tip over and hurt you. The oil pan will support the engine.
     
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