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F-Head Flywheel

Discussion in 'Early CJ5 and CJ6 Tech' started by michigan_pinstripes, Dec 23, 2004.

  1. Dec 23, 2004
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    Aug 20, 2003
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    Since I am struggling with flywheel woes on Putt Putt, it's time to ask for help. The PO I got Putt Putt from claims he installed a heavier flywheel. I know this is a common 4-cyl performance trick but where did the flywheel come from?

    1. I'm betting the F-head flywheel bolts up to the L Head crank. Does it?
    2. Is there a weight difference?
    3. Is there a tooth count variations (is it stamped on the flywheel).
    4. Will an F-head starter bolt up to the L-head block?

    I heard from someone that there is a tooth count difference on 4-cyl flywheels and it is commonly overlooked during swaps (appears identical). I have also heard that it will work with the wrong starter gear with some ill side effects (random grind-idge).

    I'm wondering if this is my problem.

    ...
     
  2. Dec 23, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Could be.......I do know you can change the ring gear...........
     
  3. Dec 23, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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  4. Dec 23, 2004
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    According to KRAGE:

    L-Head '41-'48 was 12-1/8" w/ 97 teeth
    L-Head '49-'52 was 12-5/16" w/ 124 teeth
    F-Head '53-'71 was 12-15/16" w/ 129 teeth

    I DO know that if you mix the wrong starter gear with the wrong flywheel ring gear, BAAAAD things happen. :shock:

    BTW- You can get the ring gear by itself and just swap it out. You *do* have to pull the flywheel to do it though. I'd change the starter drive while you are at it......
     
  5. Dec 23, 2004
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    ah ha! 124 & 129 count --and 97 (3/16 smaller dia.) :? :rofl: Plenty of room for error.

    I bet that is why a mismatched starter gear "works" on 124 or 129 but short lived. Just guessing based on my starter gear but I bet I have a mismatch. Need to tear into it to find out. Starter gear is in great shape though!

    At least those ring gears are cheep at Krage! Order now for Spring arrival! ;)
     
  6. Feb 5, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    Took advantage of the near 50* thaw today! 8)

    Jerry and I pulled the trans out of Putt Putt. I confirmed a couple things.

    1. Flywheel is a 97 count but the ring gear appears NOT changeable? :?
    2. Gear on counter shaft in the T90 is chewed up which was my "chucking" noise.

    Is this a really early flywheel or am I misunderstanding how to replace the ring gear?
     
  7. Feb 5, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    according to my books, the MB and 2A used the same flywheels/ring gears
    ring gear should measure: 97 tooth, 10.980ID X 12.185OD X 3/8" wide
    it is replacable, using torch (heat to expand it) and remove from flywheel
    take note how it comes off
    should be a chamfer (taper) which indicates proper installation direction
    don't know of any other available flywheel that would work besides the stock unit
    on the starter I seem to recall the earliest ones( MB/2A) had the aramature shaft extending into a bushing inside the bellhousing (in other words, no nosecone on the starter, all open)
    later ones have a nosecone and the tooth counts on the bendix are different
    Kodiak probably can help here
     
  8. Feb 5, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    Jim Thanks!

    Just a minute ago I Googled to find this heating method. Torches, gas grills, etc. Fortunately, its very cold here but need to find a torch. Not sure if MAPP gas will work.

    My nosecone is not supported as you mentioned. The edge of the ring is chewed as if the starter gear doesn't engage all the way. I need to check the tooth count of the starter.
     
  9. Feb 5, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    Jon
    in most instances, we're talking heating till it's glow orange FYI
     
  10. Feb 5, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    I was reading something in a Farmall writeup that mentioned simply freezing the flywheel (MI translation: leave in driveway in February :rofl: ) and heating the ring to 250* in the oven --will slip right on.

    In another write-up --->Getting off: hammer and punch every 1" all around.

    Opinion? Will the Willy's come off the same?
     
  11. Feb 5, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    for removal of the old one, I would probably drill a hole into the side of it (ring gear, not flywheel), then hit it with a cold chisel and split it
    for install of new one, I would heat with a torch evenly all the way around till it slips on
     
  12. Feb 5, 2005
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    If you have access to heating in an oven the best way is to put the flywheel in the freezer and heat the ring gear in the oven to 450*, I have built tons of stuff at work and assembled and used the shrink to fit method, if you heat the ring till its red you take a severe chance of warping the unit and will definately take the temper out of the teeth as I am sure they are case hardened for wear. Using a cold chisel to remove the other one is however a very good idea. Just to remember to assemble it quickly!!!!!!!
     
  13. Feb 6, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    Jon-

    My '2A had the same damage to the ring gear that you described, it was caused by a weak starter bendix that allowed the starter to spin up before it was engaged in the ring gear. I got lucky and found an NOS flywheel with the ring gear already installed.

    I'm no expert by any means, but I've never seen an L-Head with a starter that DIDN'T fit into a bronze bushing in the bellhousing. AFAIK, the F-head used the starter with the integral nose on it, but It was never used on the L-head. I've got 5 L-head rebuilds and an F-head under my belt in the last 25-odd years and I've never seen the later-type starter on a flathead. Mebbe Peter or Beth can chime in here....
     
  14. Feb 6, 2005
    JIM.J.

    JIM.J. New Member

    ne nj off rt 80...
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    w3srl, this is not about a flywheel. but the l head. i read ecj5 for about a year but i don't write in. sorry. anyway you say you have 5 l head rebuilds . do you do them yourself or have it done? and what do you think warrants a rebuild? you see i have a 1968 cj5 with a l head that ticks. i just got a price for a full rebuild from a vg shop. but $2500.00 is to much for my budget.ps this is a great forum. i learned alot. thanks jim j.
     
  15. Feb 7, 2005
    xz3ltt

    xz3ltt I love hockey mom's

    Clarkston, MI
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    Here's what I take from this:
    * Jon makes great ribs! Not only did I get to wrench, I got to eat!

    * My wife is going to be real suprised when she finds Jon's ring gear in the basement freezer! I even have an oven next to the basement freezer!
     
  16. Feb 7, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Hope you put the flywheel in the freezer.........
     
  17. Feb 7, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    PM'd you Jim.
     
  18. Feb 7, 2005
    michigan_pinstripes

    michigan_pinstripes I'm not lost, I'm wandering

    Clarkston MI...
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    R) Yup --Beer and flywheel

    I found my box of T90 parts and counter gears. One small chip that can be filed and it will work. Also, after closer evaluation of stuff, There is a starter bushing in the bell that Steve mentioned. Should dig that out too. I've read that if the front bearing cage on the T90 has movement, get rid of it. How about throw-out bearing? Feels full of grease but does have some side-to-side "slop" Normal or wore out?
     
  19. Feb 7, 2005
    fourtrail

    fourtrail Built not Bought

    Carlinville,...
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    Jan 24, 2004
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    definantly on the cage bearing. When I pulled my t-90 to put in the low 1st gear unit, found that it had a plastic bearing seperator that had desintigrated. All the bearings at the bottom. No wonder it wouldn't stay in 2nd gear.
     
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