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'69 CJ-5, making some progress

Discussion in 'Builds and Fabricators Forum' started by Johnny, Feb 14, 2012.

  1. Johnny

    Johnny New Member

    This Jeep has had an interesting life. VIN says it came with the 225 Dauntless, when I started taking it apart it had a 231 even fire Buick engine, a T15 tranny, Dana 20 transfer case, AMC 20 axles in back and Dana 30s in front. The PO also tried to do his own lift and got a little carried away with his welder. Trying to bring it back to stock took a downturn when I found out the 231 has a crack in the block (I also don't think the 231 even fire was ever in a Jeep). I decided to go with a Chevy 350, had the transmission and transfer case rebuilt, rebuilt the rear differential, discovered the PO didn't check gear ratios and the rear didn't match the front. So, the front differential is a used one off a later model CJ, but has disc brakes, so its a win. I bought the Jeep late Oct of 2011, and here it is today. I have hopes of finishing it sometime in the next decade!
    [​IMG] [​IMG] [​IMG][​IMG][​IMG][​IMG][​IMG][​IMG]
     
  2. PieLut

    PieLut Member

    Wow! Nice work Johnny keep it up :)
     
  3. homersdog

    homersdog Tulsa, Ok 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Looks great! Are you putting a whole new body on?
     
  4. Johnny

    Johnny New Member

    The body is new except the grill. There wasn't enough non-rusted parts on the original body to even attempt rebuilding it. Apparently you cannot buy a new grille for a '69, but the rest of the body is available. I have to modify the transmission tunnel a bit, I am putting the twin stick conversion from Novak on the transfer case, to make the interior look more original, and I have to modify the fan shroud for the new radiator. Otherwise the new body I bought from Kaiser Willys seems to be great.
     
  5. jbrucru

    jbrucru Member 2023 Sponsor 2022 Sponsor

    Looking good! What kind of prep work did you do on the frame before painting? I think I'm about to give in and take it down to scratch to rebuild before I replace my shot sbc 305 with a sbc 350. Looking forward to following your progress!
     
  6. Johnny

    Johnny New Member

    The frame was in great shape considering how much the body had rusted out. The rear crossmember/bumper was the only rusted part. After sandblasting the frame and not being a welder I bought a new one since that was part of the frame that shows all the time. Then just a couple of coats of rattle can primer and some black rattle can paint from Tractor Supply and there ya go.
     
  7. new bee

    new bee Member

    What year is the front axel, I am working on a 62 willys cj5 for myself and 66 cj5 dauntless for my son and would love to have disk brakes all around on the 66 if I can pick em out of a junk yard that would be great. Please let me know what ones fit. thanks BTW yoour doing an awsome job!