1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

3 wire alternator issues

Discussion in 'Intermediate CJ-5/6/7/8' started by bigjohn, Feb 26, 2011.

  1. Feb 26, 2011
    bigjohn

    bigjohn Active Member

    Kelso Wa
    Joined:
    Mar 18, 2010
    Messages:
    1,079
    So I roughed in the wiring on a new junkyard 78 amp 12si delco alternator yesterday and fired it up, but it had a pretty weak charge output. With only the electric fan running, the battery started with 11.5 volts and slowly drops.

    I ran the main battery wire to the pos. battery post, the dummy light/exciter (terminal 1) to the ignition post on the solenoid, and the number 2 terminal voltage sensing wire to the battery side of the solenoid.

    Im thinking the issues could either be lack of solid ground due to recently painted alternator bracket, or a bad internal regulator.

    Any ideas? The current wiring setup should work, right?
     
  2. Feb 26, 2011
    73cj5

    73cj5 Member

    Maine
    Joined:
    Jan 15, 2004
    Messages:
    905
    The I terminal is only hot during cranking and 7 volts running. Find a hot in run wire to feed the alternator.

    Sent from my Liberty using Tapatalk
     
  3. Feb 26, 2011
    bigjohn

    bigjohn Active Member

    Kelso Wa
    Joined:
    Mar 18, 2010
    Messages:
    1,079
    Hmm, I thought the battery terminal (the hot terminal from the battery to the solenoid) was always hot. Ok, Ill give a different hot a whirl.

    Thanks for the idea 73cj5
     
  4. Feb 26, 2011
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    No the I terminal on the solenoid where you said you have the alt term #1 going to is only hot during cranking of the engine. Like said, you have to have the alt term #1 hot while in the run condition. That is why you need the diode if you are not using the idiot lite.
     
  5. Feb 26, 2011
    bigjohn

    bigjohn Active Member

    Kelso Wa
    Joined:
    Mar 18, 2010
    Messages:
    1,079
    Alright, did some re-routing and she works like a champ! Lights, electric fan, heater and wipers all on at the same time and charging right on 14.5 volts. I disconnected the alternator until I get a diode in line.
     
New Posts