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New Welding/Work bench

Discussion in 'Builds and Fabricators Forum' started by djbutler, Feb 17, 2010.

  1. Feb 17, 2010
    djbutler

    djbutler Sponsor

    Rio Linda CA
    Joined:
    Nov 5, 2007
    Messages:
    727
    I finally broke down and spent the money for some new steel to put together the work bench I wanted.

    [​IMG]
    The bench Top
    I went to S&K Steel here in Sacramento and ordered up a single sheet of 4x8 1/4 thick, brake bent down 3 inches in front and up 9 inches in back. Wheeled it into the garage, got it set upside down on the floor and started the frame.


    [​IMG]
    Started the Frame
    Using 3X2 structural tubing for the legs and framework, 1/4 wall thickness.


    [​IMG]
    Squaring up the frame
    I used a couple of cable pullers to pull the frame into square after tack welding.


    [​IMG]
    Corner weld
    Every once in a while I manage a decent looking weld. I used the Lincoln WeldPac 175 MIG welder to build this, had it turned up all the way to weld on 1/4 thick steel. Its a good little machine, it performed well for the whole job.


    [​IMG]
    Turning it over
    After finishing the welding, I used a floor jack to start to roll it upright. I hooked up the engine hoist to finish turning it.
    There is a lower shelf made of 12 gauge, bent up the same as the bench top.

    [​IMG]
    Rolling into place
    Used the engine hoist to roll it back against the wall. I totaled up the weight, with all that 3X2 tubing, the 1/4 top and the 12 gauge lower shelf it is about 925 pounds.

    [​IMG]
    Added the hoist
    Before calling it done I added this hoist I had salvaged from my old welding service truck.
     
  2. Feb 17, 2010
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
    Joined:
    Mar 4, 2003
    Messages:
    5,471
    I was wondering why you made it so 'heavy' - the hoist is a real nice touch. My table is larger, but I had to put it where my hoist can roll over it. That and I 'store stuff' under it on wheels (2 SM465s right now).

    Getting old, shoulders don't take the lifting like they used to... I love my hoist :)
     
  3. Feb 17, 2010
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
    Joined:
    Sep 22, 2002
    Messages:
    8,360
    Nice!
     
  4. Feb 17, 2010
    djbutler

    djbutler Sponsor

    Rio Linda CA
    Joined:
    Nov 5, 2007
    Messages:
    727
    I have a tendancy to overdesign things I guess. I wanted it strong enough to hoist up an engine/transmission onto the benchtop without worrying about it buckling down.
    At my age I don't think its fun to work on engines on the floor anymore.

    Don
     
  5. Feb 18, 2010
    bkd

    bkd Moderator Supreme Staff Member 2022 Sponsor

    K-Town Tenn.
    Joined:
    Apr 29, 2007
    Messages:
    3,294
    very nice!
     
  6. Feb 18, 2010
    hudsonhawk

    hudsonhawk Well-Known Member

    North Texas...
    Joined:
    Feb 4, 2005
    Messages:
    1,939
  7. Feb 18, 2010
    Mike S

    Mike S Sponsor

    Cameron Park Ca.
    Joined:
    Oct 6, 2009
    Messages:
    811
    Jealous, I am.
     
  8. Feb 18, 2010
    mb82

    mb82 I feel great!

    Charlottesville Va
    Joined:
    Mar 17, 2003
    Messages:
    2,706
    I want :drool:
     
  9. Feb 18, 2010
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
    Joined:
    Mar 4, 2003
    Messages:
    5,471
    Don't get me wrong - it makes alot of sense with the hoist to me :) The first time I put a SM465 on my old bench, I knew it was time to 'beef it up' a bit - thus my one the hoist rolls over (damn near ruptured myself with that SM465 going chest high). The 'new' drive trains I work on weigh MUCH more than the old T90/T14-D18 Combos...
     
  10. Feb 18, 2010
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
    Joined:
    Sep 22, 2002
    Messages:
    8,360
    You ain't kidding..Dad built this jig for the engine stand when he rebuilt my T18.
    He made a nice jig for axles as well..
    [​IMG]
     
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