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hi-low jeep pump?

Discussion in 'Early CJ5 and CJ6 Tech' started by Jw60, Oct 27, 2009.

  1. Jan 26, 2010
    JeepPower

    JeepPower Hopeless Gearhead

    Fort Mill, SC
    Joined:
    Oct 16, 2002
    Messages:
    289
    wow man-- way to go.

    Do you have any pics of the surgical operation?
     
  2. Jan 26, 2010
    Jw60

    Jw60 Is that a new noise? 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Trails end
    Joined:
    Apr 8, 2008
    Messages:
    4,917
    OK OK
    here are some pics I'll try to get more when i can ie when I'm not greasy.

    Pump mounted Before everything went sour
    [​IMG]

    Externals: broken shaft, pulley, outer pump housing, seal retainer & brass ring
    [​IMG]

    Internals: pump end plates w/ bearings, gears, counter shaft,
    replacement of the bearings can be difficult my advice is to leave them alone if damage is not suspect because they will be destroyed during removal.
    [​IMG]

    New Bearings from TIMKEN (one Torrington B-812, four Torrington B-610) New Shaft,
    [​IMG]

    Close up of gears in relation to end plate
    [​IMG]

    New Vs Old & Broken
    [​IMG]


    i joined photobucket just now ;) same user name
     
    Last edited by a moderator: Jan 31, 2010
  3. Jan 30, 2010
    Jw60

    Jw60 Is that a new noise? 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Trails end
    Joined:
    Apr 8, 2008
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    4,917
    DONE!!! FINISHED!!! COMPLETED!!! more pics

    Pump Reassembled With New Bearings & shaft
    [​IMG]

    Relative positions of shafts to relief valve note lock rings on counter shaft to the right
    [​IMG]

    Assembled pump with pulley and pickup screen
    [​IMG]

    Pump Now in Reservoir with valve.
    [​IMG]

    installed! running a longer belt to allow slippage at idle or in case it locks up 21" should be correct
    [​IMG]

    ready for work with the KENMORE blade #006 :)
    [​IMG]

    survey time. if possible can we find out if there is normally a screw on the bottom shaft when assembled? my pump was previously serviced but didn't have anything but a threaded hole when removed, here is a pic assembled with a screw O-ring and washer that will hopefully keep the woodruff key properly aligned in the gear.
    it would be interesting to see if any pumps have screws and shims keeping everything aligned or if the hole is something else.
    [​IMG]

    thanks everyone for the knowledge and support with this project.
     
    Last edited by a moderator: Jan 31, 2010
  4. Jan 31, 2010
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
    Messages:
    4,275
    You can probably find seals and bearings by using a micrometer to find the dimensions and checking at a bearing supply house. As for the shaft, well you're on your own.
     
  5. Nov 19, 2011
    4stranger

    4stranger New Member

    Joined:
    Nov 17, 2011
    Messages:
    2
    Nice job with the rebuild...did you have to rebuild the valve assembly on the side of the reservoir? If so....did you find a gasket kit or was it a graphite type packing? Mine's starting to leak...and you're right....there are no parts from Monarch...... Thanks
     
  6. Nov 19, 2011
    JeepPower

    JeepPower Hopeless Gearhead

    Fort Mill, SC
    Joined:
    Oct 16, 2002
    Messages:
    289
    my valve was leaking out of the valve shaft--

    It is a simple construction. No packing, just an O-ring seal on the shaft. It turned out the 0-ring was worn on mine. I picked up two replacements at the hardware store for less than $1. I then turned a second groove in the valve shaft (metal lathe FTW again) & installed a second O-ring. Hasn't leaked since.
     
  7. Nov 19, 2011
    4stranger

    4stranger New Member

    Joined:
    Nov 17, 2011
    Messages:
    2
    OK....thanks for the info....I'll take it apart this week.....
     
  8. Nov 21, 2011
    Jw60

    Jw60 Is that a new noise? 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    my valve was/ still is fine, so I've never messed with it.
    please add pics of the valve if you can!
     
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