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D20 dissassembly question

Discussion in 'Intermediate CJ-5/6/7/8' started by Colorado_Baja, Jun 5, 2009.

  1. Jun 5, 2009
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
    Joined:
    Jun 15, 2006
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    304
    I have my D20 almost completely taken apart, but im stuck on the last step in the novak process. It says that early D20's have a thrust washer and snap ring to hold the bearings\ gears on the front shaft, mine being a later case dosent have that, it says in the novak process that the shaft may be pulled from the bearing.. what does that mean exactly?
    I have the left shift rod and fork out along with the rear race on the front shaft I just cant figure out how the roller bearings come free from the shaft.
    Tried a 2 jaw puller on one of the roller bearings, bent the cage a little but it dident want to budge..

    Anyone point me in the right direction?

    Thanks,
    Greg
    Posted via Mobile Device
     
  2. Jun 6, 2009
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    Jun 15, 2006
    Messages:
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    Apparently what they meant by pull the shaft from the bearing is brace the shaft/gear assembly in the case and pound on the threaded end of the shaft with a BFH until it shoots out the back of the case :shock:
     
  3. Jun 6, 2009
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    8,525
    and hopefully not mushroom the end of the shaft......
     
  4. Jun 6, 2009
    Colorado_Baja

    Colorado_Baja JEEPS!!

    Fort...
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    I used a dead blow ;)
     
  5. Jun 6, 2009
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
    Joined:
    Aug 7, 2003
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    4,538
    Put the nut back on first! ;)
     
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