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Green Jeep Brakes (sorry dial up guys)

Discussion in 'Intermediate CJ-5/6/7/8' started by JeepTherapy, Jul 19, 2007.

  1. Jul 19, 2007
    JeepTherapy

    JeepTherapy Sponsor

    Negaunee, Michigan
    Joined:
    Jun 29, 2006
    Messages:
    695
    Got my brakes pretty much done on green jeep. Still need to put the new parts on the rear when I rebuild the diff. That is nothing more than a simple brake job.

    I put 6 bolt calipers with all new brake parts on the front end. Originally I was going to put all new brake lines but my current time crunch dictated only replacing what I had to.

    This is my first time with double flares. I think I got pretty good at it by the time I was done. Someone pointed out that the chamfer around the cuts was key to a good flare. I agree, the better they were chamfered the better the flare was.

    I did the coils around a piece of pipe. I was going to build a bender for it, but again, the time crunch thing. I didn't collapse any of the bends. I did have a bender that would do about 80*.

    I used a master cyl for a 78 CJ with disks. Very happy with how it came out. One more bleed when I do the rears and a willwood proporting valve for the rear when time allows.


    Double Flare kit
    [​IMG]
    inside chamfer
    [​IMG]
    setting how much tube sticks out (differs by flairing tool)
    [​IMG]
    starting the form of the flare with the small adapter disk
    [​IMG]
    first step of forming completed
    [​IMG]
    finishing the flare without the small adapter
    [​IMG]
    finished double flare
    [​IMG]
    lines in place on new master cyl
    [​IMG]
     
  2. Jul 19, 2007
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
    Messages:
    8,525
    looking REAL good
    nice job !
     
  3. Jul 19, 2007
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
    Joined:
    Sep 20, 2002
    Messages:
    3,437
    Yep, very nice work! :coffee:
     
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