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replace oil seals

Discussion in 'Early CJ5 and CJ6 Tech' started by sherlockh, Jan 14, 2007.

  1. Jan 14, 2007
    sherlockh

    sherlockh New Member

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    Jan 11, 2007
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    I need to replace oil seals in a '55 (?) chassis, model 18 transfer case front and rear output shafts, model 44 rear axle and model 25 front axle input shafts. My Chilton manual shows special tools (I assume Kaiser-Willys) used to remove the pinion shaft couplers and seals, as well as a similar tool to install the new seals. I've never pulled or replaced ANY drive line seals before. Current seal removers / installers do not resemble what is shown in the manual. My question: can this be done using current pullers / installers, and most important HOW?
     
  2. Jan 14, 2007
    hotrod351

    hotrod351 Member

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    i just did a friends 53, same as my 55, and i just used a regular seal puller and then lined up the seals and gently tapped them in. thats for the front and rear pinion seals and transfer case seals. now for the front axle seals it a real pain to get them in, there inside the diff. the rear axle seals require you to remove the rear hubs, at least its easier that way.
     
  3. Jan 15, 2007
    russo

    russo Hope is not a method

    Norris, Tennessee
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    I have recently replaced all of the seals you mentioned and used a standard seal puller on most. I did use a slide hammer with a seal pulling adapter for the rear axle seals. To install new seals I used a large socket as a driver and lightly tapped the new seals into place.
     
  4. Jan 15, 2007
    mortten

    mortten I can’t put my finger on it 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Peninsula, Ohio
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    As the late great Vernco web site said, Get the Vernco 5000 which translates into a piece of 2" pvc pipe. Works great for installing the seals. Use some #2 Permatex around the outside of the seal for extra insurance against leaks.
     
  5. Jan 15, 2007
    PatchyCJ5

    PatchyCJ5 Toledo Steel

    Deltona, Florida
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    111
    This thread was very timely for me, as I too am replacing seals, and bearings on the front and rear axles.

    Is that #2 Permatex some kind of silicone sealant?
     
  6. Jan 15, 2007
    sherlockh

    sherlockh New Member

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    Thanks to all. I shall proceed, confidant that I'm not the first to try this.
    Clyde
     
  7. Jan 16, 2007
    mortten

    mortten I can’t put my finger on it 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Peninsula, Ohio
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    #2 Permatex is the non-hardening black gooey stuff. I think it works better in this application. Put some RTV on the splines before you put the yokes back on to seal. They leak there also.
     
  8. Jan 16, 2007
    Old Bill

    Old Bill Aggressively passive....

    Really Southern...
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    But before you put it all back together, check out the area on the yokes where the seals ride and make sure that they are not grooved/pitted. If it is, your new seal will be toast in a hurry. And make sure that everything is CLEAN before reassembly.

    Permatex #2 is the stuff!!!
     
  9. Jan 17, 2007
    sherlockh

    sherlockh New Member

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    OK, things are moving along now. But, my Jeep manual says that on reassembling, I need to put 210 ft-lbs torque on the nut that holds the pinion yoke to the pinion shaft. I don't even weigh 210# - is that torque value right, or do I need that 6 ft. pipe standing in the corner?
     
  10. Jan 17, 2007
    CJ-X

    CJ-X Member

    Ohio
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    Aug 6, 2006
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    816
    I just pry them out with a screwdriver or something, and tap them gently back in with a hammer, or something that fits the seal. Never worried about any special tools, although I am sure they are easier.
     
  11. Jan 17, 2007
    hotrod351

    hotrod351 Member

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    i just use a impact gun. haven't had any problems yet.
     
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