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New exhaust valves?

Discussion in 'Early CJ5 and CJ6 Tech' started by clay, Nov 29, 2005.

  1. Nov 29, 2005
    clay

    clay Driving

    Hopkinton, MA
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    Should I replace the valves ? And if so, if the seats look ok can I just lap new ones in? Should I do the intake too?
     
  2. Nov 29, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Depends. If you take the head/block to a machine shop to have the valves ground, they will tell you if you need new valves. There's a spec for how thin the edge of the valve can be after grinding. I'd say there's no point in replacing the valves if you don't grind the seats to match.
     
  3. Nov 29, 2005
    Rondog

    Rondog just hangin' out

    Parker, CO
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    Do it all! A rebuild ain't a rebuild unless you rebuild it! JMHO.
     
  4. Nov 29, 2005
    clay

    clay Driving

    Hopkinton, MA
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    It's just that I keep hearing about how unleaded gas burns the old exhaust valves. so it would be the block taken to the machine shop and I can just see the money pit doors opening.
     
  5. Nov 29, 2005
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    I wouldn't make a special thing out of this, I have the hardened seats in my heads on my 225 now, but I wouldn't have done it had my whole engine not needed rebuilt. I had a bucket load of miles on my 71 model when I rebuilt it, somewhere around 165,000-170,000 miles. The engine was tired and needed rebuilt so I installed them then. If your engine runs decent I wouldn't make a big deal out of these unitl you really need a rebuild. My .02ยข
     
  6. Nov 29, 2005
    Mark Mann

    Mark Mann Kermit

    Huntsville, AL
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    RonDog has the right idea, IMO- For the same amount of effort in removing heads and all of that why not just be done with it and do it all :)

    Mark
     
  7. Nov 29, 2005
    Rondog

    Rondog just hangin' out

    Parker, CO
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    That's the way I was taught back in the stone age, anyway. If you go to the trouble to pull a motor out and tear it apart just to clean it up, do everything to it that you can while you have the chance. Why risk future problems if you can prevent them in the first place? And why wait until later if you've got the parts out now? Again, JMHO.
     
  8. Nov 29, 2005
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    Am I missing something here, no one mentioned anything about pulling the motor or a rebuild, he asked if he should replace the exhaust valves due to unleaded fuel.:rofl:
     
  9. Nov 29, 2005
    Rondog

    Rondog just hangin' out

    Parker, CO
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    I don't know the details Mike, but I remember Clay saying he'd just picked up an F-head from Kodiak, so I was assuming he was cleaning up that motor.
     
  10. Nov 29, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    I don't see any mention of using unleaded fuel :twisted:

    clean 'em up good
    check for out of round/warpage/burnt spots
    replace if necc
    touch up the seats and the valve faces
    run 'em
     
  11. Nov 29, 2005
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    Jim if I was you I would have your eyes checked.:twisted:
     
  12. Nov 29, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    by golly miss molly
    Mike is correct !!!
    I have my eyes checked once a year, not due till next year thank you !

    If they (the valves) check okay, run em as mentioned !
     
  13. Nov 29, 2005
    Mark Mann

    Mark Mann Kermit

    Huntsville, AL
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    All that I'm saying is that were I to go to pains to replace the exhaust valves, I'd rework the entire head. If I were not willing to do that, I would run it until I did need to rework them. JMO- Afterall, it is a 30+ (or more) year old engine- :stout:

    M
     
  14. Nov 29, 2005
    clay

    clay Driving

    Hopkinton, MA
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    It's not the head it's the block with the exhaust valves. and the difference is a little under a 100 to a little under a 1000. I did just get the engine from kodiak and he said it was a runner. I was just doing some leak prevention when I thought of the valve problem.
     
  15. Nov 29, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    they make a dye or marking compund that you can apply to the seats or valves
    then pop the valves in and turn by hand
    you can check the seating of each valve in each seat this way
    clean them up good first
    then inspect both the valves and the seats
    check the seats closely for cracks
    if no problems found and the dye marks look good, light lapping and your good to go
    a good shop could do this for you
    personally, I wouldn't worry about the unleaded gas problem
    ymmv
     
  16. Nov 29, 2005
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    A tube of prussian blue is what you need, should be able to get it at the flaps. Then I would follow Jims advice.
     
  17. Nov 30, 2005
    Rondog

    Rondog just hangin' out

    Parker, CO
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    Ah, prussian blue....takes me back to my old machinist days. Had lots of fun putting that stuff on each others machine handles and tools!R)
     
  18. Nov 30, 2005
    Mark Mann

    Mark Mann Kermit

    Huntsville, AL
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    Oh- :oops: I assumed :v6: . I see this question a bit more clearly now..

    My advise: What they said....

    Mark
     
  19. Nov 30, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    A couple more comments, if I may...

    Your question was whether you should replace the exhaust valves. The usual criteria are condition of the face of the valve and seat, the thickness of the edge of the valve, and the diameter of the valve stem.

    If you have any cracks or pitting on the face of the valve, replacement is obvious. Exhaust valves are much more at risk than intakes, because they run at a higher temperature due to the exhaust gases. If you have a big crack in the valve, you'll probably have some erosion on the seat too - unlikely a new valve will seal in that case.

    For exhaust valves, the edge of the valve should be at least 1/32" thick. Any thinner, and it will heat up too much. The intakes should be at least 1/64".

    You can measure the thickness of the valve stem with a micrometer. Valve guides have a diameter of 5/16", 11/32", or 3/8" typically, with a stem-to-guide clearance of about 1-4 thou. Anything more than about 5-thou is excessive.

    Regarding lapping, it's not typically done today when valves are ground. You can use lapping as a check to see if the valves will seal, but if there's a problem with the seat, lapping probably can't remove enough material to make a difference. Personally I don't think it's worth your time if you can check with blueing. If the seat is eroded, you'll have to have it ground.

    Even if you're going to keep the valves, I'd be inclined to replace the springs and retainers. Both will fatigue with time, and strong springs will help the valves to seal.

    $1000 to grind the seats in the block is robbery. All you need is the stones and the right pilot - same process as grinding the head.

    I don't think unleaded gas is an issue with an F134, considering the low compression ratio.

    hth!
     
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