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Fhead Radiator Puking . . .

Discussion in 'Early CJ5 and CJ6 Tech' started by Fhead Guy, Nov 26, 2005.

  1. Nov 26, 2005
    Fhead Guy

    Fhead Guy Member

    Northern VA
    Joined:
    Apr 29, 2003
    Messages:
    83
    Gents-

    Need some help/ideas on Percival. He's been puking out the radiator - at first I thought I had a bad radiator cap, but replacement didn't help. He'll heat up normally, and about when the thermostat seems to open, he's puking AF out the overflow. Then the temp gauge will climb to H.

    Engine is new, no (obvious) signs of a headgasket leakage - no froth in oil, or oily anifreeze.

    The radiator is also ~2 yrs old, but could it be plugged?

    Thanks in advance-

    Eck
     
  2. Nov 26, 2005
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
    Messages:
    4,585
    is it happening at idle or highway speeds?
     
  3. Nov 26, 2005
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
    Messages:
    12,381
    What temp. thermostat do you have? Does it have a small weep hole in it to keep air from being trapped? Maybe it doesn't open?
     
  4. Nov 26, 2005
    Phalanxx

    Phalanxx Jeep Newbie

    iraq, texas,...
    Joined:
    Jan 13, 2004
    Messages:
    363
    sounds like you have a bad water pump to me. if you run it without water circulating, the water in the block will boil, so when the thermostat opens, excess pressure goes strait out the top. could be a blown head gasket, but i dont think so. check you plugs for any dampness.
    to check pump, fill it full of water..turn it on and rev it up WITHOUT the cap and watch the liquid. if it moves down then back up, your pump is working. i doubt its the radiator, but it might be..had a radiator clog on an old ford p/u. but it was a 71 model and original radiator. if the radiator is new, i would deffinately focus on water pump and/or thermostat. pull the stat out and boil it. stick a thermometer in the water and when it reaches setpoint (160, 185, 200..whatever its rated for) it should be wide open. if its working, then pump. look at the bottom of the pump. if its the kind with the pee hole, see if there is any liquid coming out or if its damp.
    just doesnt sound like water is circulating.
    it only costs around $40 to rod out a radiator. might be worth it just for piece of mind if you dont see movement and you absolutely trust the waterpump.
    git 'er done...=)
     
  5. Nov 26, 2005
    Old Bill

    Old Bill Aggressively passive....

    Really Southern...
    Joined:
    Nov 12, 2004
    Messages:
    822
    If you have an infrared thermometer, you can see what the difference between the upper and lower hoses are. IIRC, if it's more than 20° or so, then it could be the pump.

    Also, I've heard of some instances where the hose would collapse and block off the system, then return to normal. Talk about confounding! See how "crush proof" your hoses are by giving them a good squeeze.

    There was a good write up by Doc Vern in JP about a year ago about how to diagnose cooling issues. He took it step by step, and I could see that article saving someone a bunch of time and money. You may want to look through your back issues.....
     
  6. Nov 26, 2005
    Phalanxx

    Phalanxx Jeep Newbie

    iraq, texas,...
    Joined:
    Jan 13, 2004
    Messages:
    363
    never thought of the lower hose collapsing. thats good to know info.
     
  7. Nov 27, 2005
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    "should" be a spring in it to prevent this from happening.
     
  8. Nov 27, 2005
    termin8ed

    termin8ed I didn't do it Staff Member

    Mason, MI
    Joined:
    Dec 22, 2002
    Messages:
    4,422
    By puking, do you mean gushing gallons of antifreeze out the overflow tube? or just a trickle? If you fill the radiator all the way up with cold fluid, it WILL overflow some when it gets hot. My fluid level is probably a little more than an inch from the top of the radiator when it cools off.

    If it gushes out and empties the radiator, yea, there's a stoppage somewhere.
    Is the thermostat in right? not backwards?
    Just trying to throw ideas out that I've done.:oops:
     
  9. Nov 27, 2005
    Fhead Guy

    Fhead Guy Member

    Northern VA
    Joined:
    Apr 29, 2003
    Messages:
    83
    Thanks for all of the input. Between hunting yesterday, and my better half's "To Do" list, I didn't get a chance to fool with it this weekend. To answer a few questions (and generate more, I'm sure) Percival has had this problem now w/ 2 different engines!

    My old motor ran pretty well, but puked oil from blowby. A friend (and damn good Jeep mechanic) put together a new engine for me that had been bored, etc. Different parts all around, so we didn't swap in the same bad water pump, or thermostat.

    When the radiator gets "pressurized" it will pretty much empty it. The temp needle then runs WAY up.

    When we first put the new motor in, we assumed at first a bad temp sender (we did swap that in from the old engine) or the temp gauge was bad until I checked the radiator, and found it was running way low - so the temp gauge wasn't lying.

    I've put about 500 mi on the new engine and not retorqued the head bolts yet, but I don't think that is the problem - since I don't have any forth in the oil, or oily radiator. I do get a whiff of antifreeze once in awhile when I first fire him up, but given all that has been shooting out of the overflow pipe . . . not sure.

    I did notice the other week when I had been barreling down the highway that the radiator was cool to the touch after stopping. The heater was putting out plenty of heat, so there was liquid somewhere, and the heater core was the defactor "radiator"

    Not sure I answered any questions . . . but now you know as much as I do-

    Thanks-

    Eck
     
  10. Nov 27, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
    Joined:
    Sep 20, 2002
    Messages:
    4,350
    Check the first and last bolt on the exhaust manifold.........guessing
     
  11. Nov 27, 2005
    Phalanxx

    Phalanxx Jeep Newbie

    iraq, texas,...
    Joined:
    Jan 13, 2004
    Messages:
    363
    if everything is new and the only common thing Is the radiator, then that must be atleast one of the things wrong. lemme ponder this, and go do maintenance (i am at work).
    more to follow.
     
  12. Nov 28, 2005
    william_cj3b

    william_cj3b 3BOB driver

    Milton, FL
    Joined:
    Nov 17, 2003
    Messages:
    421
  13. Nov 30, 2005
    Fhead Guy

    Fhead Guy Member

    Northern VA
    Joined:
    Apr 29, 2003
    Messages:
    83
    All-

    Thanks for the info. The discussion on the 3B site was particularly edifying. I ended up solving (I think) the problem by drilling 2 small holes in the thermostat. I did notice when I pulled the thermostat that it appeared to be "stuck" closed. I had to work to break it loose the 1st time, and then exercise it a bit.

    After drilling the thermostat, I fired the old guy up and drove him around the neighborhood to get him warmed up, and the temp gauge only went to about a needle width above the middle line, and stayed there. No more spewing from the overflow as well.
     
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