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Very odd headlight problem

Discussion in 'Early CJ5 and CJ6 Tech' started by Project71-5, Sep 12, 2005.

  1. Sep 12, 2005
    Project71-5

    Project71-5 BACON

    Gypsum, CO
    Joined:
    Sep 24, 2002
    Messages:
    897
    So the other day my headlights suddenly quit working. So I start messing with the switch (GM type from EZ Wiring) and find some loose connectors. I fix them but to no avail, so I order up a new switch.

    Switch comes today so I put it in, nope they still don't work. I replaced the cicuit breaker on the fuse block and that wasn't it either. I then get out the multi meter and start testing things. Heres what I have:

    12V at the junction block on the fenderwell and at both headlight plugs. Now heres the weird part. If I plug a headlight back in the voltage at the junction block goes to 0. It does this for either headlight. Circuit breaker isn't triped because the dash lights still work. Anyone have any idears?
     
  2. Sep 12, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    bad ground
     
  3. Sep 12, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    or dimmer switch
    check the ground wires; the 3 prong connector at the headlight bulb, one of those is a ground...on each headlight
     
  4. Sep 12, 2005
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Mine was the dimmer Joe.
    But check your ground 1st.
     
  5. Sep 12, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    in a very rare case, a voltage surge could take out both headlights

    it happend to me...
     
  6. Sep 12, 2005
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
    Joined:
    Jan 21, 2004
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    Both high and low?
     
  7. Sep 12, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
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    no just the low
     
  8. Sep 12, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Sep 20, 2002
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    X2
     
  9. Sep 12, 2005
    Project71-5

    Project71-5 BACON

    Gypsum, CO
    Joined:
    Sep 24, 2002
    Messages:
    897
    Just checked the grounds on the headlight plugs. I've got them going directly to the headlight buckets and the connections are solid. The headlight I'm using to test the system works because I hooked it up directly to the battery.

    Should I be looking for a bad ground elsewhere? Maybe the switch? Kinds confused on how a bad ground on the switch would still allow 12V when not under load.
     
  10. Sep 12, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    put the meter test leads where the headloght plugs in and put one to a "good" ground and see if you have 12v
     
  11. Sep 12, 2005
    Project71-5

    Project71-5 BACON

    Gypsum, CO
    Joined:
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    Well I shouldn't even post my findings because I'm so embarrassed but heres what I found.

    A dimmer switch with rusted connections. A little cleaning and the lights work :oops: When I read a bad dimmer in the posts above I was thinking of a dimmer for the interior lights. That is all and is my last tech post for a while :oops: :rofl:
     
  12. Sep 12, 2005
    Rondog

    Rondog just hangin' out

    Parker, CO
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    Hey, don't be embarassed, at least you found it! You could look for days before you found that.
     
  13. Sep 12, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
    Joined:
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    Take a ride to Hyde Park and sit in the bar with a Cigar.......... R)
     
  14. Sep 12, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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  15. Sep 12, 2005
    Project71-5

    Project71-5 BACON

    Gypsum, CO
    Joined:
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    I can't find my power tie... :D
     
  16. Sep 12, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    R) R) R) R)
     
  17. Sep 12, 2005
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
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    Joe - point of order - If you do a bone head thing and feel :oops: about it, Drink at least 2 :stout: and blame the beer...

    Works for me :p
     
  18. Sep 12, 2005
    Roboter

    Roboter Klaatu Barada Jeepto

    Loomis California
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    Apr 13, 2005
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    Didn't Cliff and Norm say beer makes you smart? :D
     
  19. Sep 13, 2005
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Think Joe needs to join Dennis in the corner. R)
     
  20. Sep 13, 2005
    gscj5

    gscj5 H2 Recovery Team

    Kettering, Ohio
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    Sometimes we can't find the forest for the trees. :) Don't worry we all have been there.
     
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