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Hey Flat-tow guys...

Discussion in 'Early CJ5 and CJ6 Tech' started by speedbuggy, Jun 30, 2005.

  1. Jun 30, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

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  2. Jun 30, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    How are your brackets setup on the bumper?

    After seeing Jons setup on PuttPutt, I probably overkill overthing on towing.

    5000lb rating should be enough tho...
     
  3. Jun 30, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

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    Here's a shot of the set-up. I just use 2 tractor style pins in the bumper. I made a 'bumper' and welded it to the back of the push bumper so I could use the pins. Frame and horns are fully boxed and they are 'boxed' from side to side as well. (sorry about listing in the wrong forum :oops: )
     
  4. Jun 30, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    So what are you thinking...make some "U" shaped brackets for the ends of the towbar that would either fit over or in place of the bumper while towing?
     
  5. Jun 30, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

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    No, just welding or bolting the brackets that come with the tow bar to the real bumper I have. I just wonder if the bumper in the picture would hold up to the flat tow...
     
  6. Jun 30, 2005
    jd7

    jd7 Sponsor

    Nacogdoches,Texas
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    I'd say that depends on just how secure the bumper is attached to the frame rails. I don't think that theres any quetion if the tow bar is enough, the only thing that worries me is the pins that hold it on. back and forth motion has been known to drop hitch or clevis pins from time to time. Maybe bolt the bumper on or weld some attchment to the frame horns that stick up higher than the bumper and attach the tow bar to that.
     
  7. Jun 30, 2005
    panzer

    panzer Super Mod Staff Member

    Columbus, OH
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    Dennis here is what I did. The brackets are welded to my bumper. Seems to
    work OK. Although I haven't towed it for a really long distance yet. Don't
    think I will have a problem.
     
    Last edited: Nov 13, 2007
  8. Jul 1, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

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    Thanks guys. So if I bolt the bumper on and weld the mounts to it, I'll be ok? I can live with bolting and un-bolting the bumper to pin the push bumper on.
     
  9. Jul 1, 2005
    panzer

    panzer Super Mod Staff Member

    Columbus, OH
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    Dennis, thats one way to it. I saw someone on this site welded
    a plate to the bumper then the bracket's to them. It was to distribute
    the pulling force. I didn't do that, but @ some point in the future
    would like to do it.
     
  10. Jul 1, 2005
    mike@IIM

    mike@IIM Member

    Washington Nj...
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    Hi

    You could also make or buy a universal tow bar.

    I was going to send a picture, but the camera phone is not playing nice, so 1000words...

    Basically start with the standard A frame with a ball mount to the tow truck.

    The real difference is the "In tow" end.

    Instead of using pins and welding eyeletts to your bumper or trying to pull from your bumper at all leave it stock.

    Modify the in tow end of the bar. Basically add a big flat surface for the bumper to push against. Mine has a verticle piece of steel about 3 inches wide and an inch thick and about a foot tall on either end of the A frame.

    Mine also has a support bar (just angle iron) that closes the A frame.

    Ok the big question attaching your jeep. My bar and most of the ones I have seen use 2 or chains but some use 4. One chain is attached to something low. frame rail, axle ect. YOu do that on both sides of the towed vehicle. Those chains are connected to the A frame of the tow bar. The tow bar usually has a big screw or threaded rod to pull the chains, and the towed vehicle into the tow bar very tightly. (this is usually 3/4 or 1 inch diamater big work drive type threaded rod.)

    On the two chain models there is an overhang or sliding lip on the horizontal push bars that keep the bumper of the in tow vehicle from lifting up and going over the push bar. Or they just use a much taller push bar.

    On the 4 chain models there are two more chains over the top of the bumper and they attach to something solid and often just hook under the bumpers lip. They then go to a tension device similar to the screw on the a frame of the tow bar.

    The idea is to pull the in tow vehicle by solid points with chain. Once in motion it pushes its bumper against the tow bar and tow truck. The tensino screw tighten the chains and prevent bumping and tugging that you would have with loose chains.

    I bought mine from a local classified add for $60 and its rated at 8,000lbs. overkill for a jeep, but good price and it works great.

    I got the idea when I worked at UHaul years ago. They used to use them to transport 2 trucks with one driver and rented them all the time for towing cars. They are very strong and safe. They stopped advertising them since new cars have plastic bumpers and no solid points to attatch to. They are still available if you ask for them a few days early.
     
  11. Jul 1, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    How about mounting something like this on the bumper:

    [​IMG]

    Modifying the towbar to use them, then while wheeling you have a place to hang a shackle for recovery.
     
  12. Jul 1, 2005
    panzer

    panzer Super Mod Staff Member

    Columbus, OH
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  13. Jul 1, 2005
    lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    Huntingdon PA
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    Wherever you use clevis pins, I recommend going with a spring-loaded Quick Release Ball Lock type. Properly sized, they can't come out past the ball unless the spring button is depressed.

    [​IMG]

    [​IMG]

    Search www.reidtool.com for "Quick Release Ball Lock Pins"

    Most any diameter/length you may need is available
     
  14. Jul 1, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

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    GREAT IDEAS GUYS! Thanks :)
     
  15. Jul 1, 2005
    termin8ed

    termin8ed I didn't do it Staff Member

    Mason, MI
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    What diameter pin are you using now Dennis?
    My towbar mounts to the brackets on the bumper with quick release pins. I'll try taking a pic of it later for you.

    btw...
    That looks like my towbar. I'm very happy with it. Just adjust it out so the mounting points are close to the frame rails and you won't have to worry about stressing the bumper. No problems with mine yet.
     
  16. Jul 1, 2005
    AKCJ

    AKCJ Active Member

    Fairbanks, Alaska
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    I made the "tabs" for the tow bar & for the shackles. I used something like 1" x 2" rect tubing. It was more work than it was worth. I'd recommend just buying them premade.
     
  17. Jul 1, 2005
    Willy-N

    Willy-N Member

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    Nice set up you made. Looking at the pictures it seems if you put a ring in the middle of each pull bar you could run your chains thru them and not have to worry about them hanging down. Just a thought looking at it. Mark
     
  18. Jul 1, 2005
    panzer

    panzer Super Mod Staff Member

    Columbus, OH
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    Intresting idea. I'll look into it. Thanks for the idea Mark. :stout:
     
  19. Jul 1, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    Hey Guys -

    Ditch the chains.

    Look for tow-cables at an RV supply place. Much lighter and easier to deal with, and have some natural tension (they're coiled) that keep them off the ground.
     
  20. Jan 9, 2007
    kaiser_willys

    kaiser_willys Well-Known Member

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    d ring tabs were a good idea i made mine be sure to either mount 2 of them on each side so your tow bar is sandwitched in between them or that your tow bar is doubled at the d ring so that it sandwitches the d ring. one more idea for you to think about i used a 5/8 inch thick by 2 inch flat bar bolted it to the bumper used the holes already in the bumper the 2 in the end of the frame horn and there was 2 half inch holes near the ends of the bumper welded d ring to flat bar and bolted on, might even cut some holes in your push bumper and slide it over them that way
     
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