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Full floating D44

Discussion in 'Early CJ5 and CJ6 Tech' started by electricontr, May 23, 2005.

  1. May 23, 2005
    electricontr

    electricontr Member

    Denver Colorado
    Joined:
    Jan 12, 2004
    Messages:
    244
    So I bought a used full floating axle set for my narrow track 19 spline D44. I've read all the threads about these here and the stuff from Dr. Vern at JP magazine. My delema is that the outboard ends of the axles (27 spline) do not have groves cut for circlips. Since it is a full floater I don't see why they are necessary but the Warn kits and the other do it yourself systems all use the snap rings. I have a powr-lok carrier and I think I should take out the axle centering spacers. If the axles slips inward a little bit cause there'se no snap ring it should still be engaged with the Warn hubs and all should be ok. What do you guys think?
     
  2. May 23, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
    Messages:
    8,524
    my early 4 Wheel Parts instructions say to the leave the buttons installed with
    powerlok (I did) no snap rings included with the kit; just the flanges
    I think you still need them for the axle to butt up against, rather than hitting the cross shafts
    my 0.2 worth
     
  3. May 24, 2005
    Mike71JP

    Mike71JP New Member

    Wrightwood,CA
    Joined:
    Oct 5, 2002
    Messages:
    8
    My early full float with a Powr-lok ran great for 15 years. Left the Powr-lok alone and didn't have any clips at the end. Should be fine with drive flange or hubs.
     
  4. May 24, 2005
    Ghetto Fab.

    Ghetto Fab. Member

    Atascadero, Ca.
    Joined:
    Jan 13, 2005
    Messages:
    512
    Why do you want to pull out the spacers at the power-loc? I don't use the c-clips in the rear and have been fine. I run a detroit, don't know if that matters. A little shaft movement should be fine. A lot of movement could cause issues. The more spline engagement you have the more area there is to spread the load over.

    Kevo
     
  5. Aug 20, 2007
    jeep67

    jeep67 Member

    Shasta, Ca
    Joined:
    Dec 11, 2006
    Messages:
    205
    I have a detroit locker with a full floater kit that did not come with the snap ring to prevent the drive shaft from going into the differential. My question is, should I have a centering spacer in the Detroit Locker, or should I have a snap ring groove machined, or should I just assume everything is fine? My worry is that the axle has the ability on the long side to move inboard about 1/2", thus reducing the spline surface area in the hub. Any thoughts?
     
  6. Aug 21, 2007
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
    Joined:
    Aug 7, 2003
    Messages:
    4,538
    You have a good point there. 1/2" is quite a bit considering there's not much over an inch of spline in the hub to begin with. My full floater (Warn) doesn't have the c-clips either. I'm running a Detroit, my axles don't move in much at all. Maybe there is a spacer in the Detroit, I don't know.
     
  7. Aug 21, 2007
    jeep67

    jeep67 Member

    Shasta, Ca
    Joined:
    Dec 11, 2006
    Messages:
    205
    I just bought the rear end with the ff kit and the detroit locker already installed. I know the previous owner was running the axle the way I found it for a while with no problems. I decided to tear everything apart to inspect my new purchase and to re-pack the wheel bearings. That is when I notices the play in the axles. Tonight I meassured between 1/4 inch and 3/8 inch side to side play, which equated to 3/4 inch and 5/8 inch of spline to spline contact in the hubs. This seems dagerous to me. Upon further inspection and finding some parts numbers posted in this forum, I learned that the ff kit is from 4 wheel part warehouse (now discontinued). I would like to know if anyone has suggestions on what I should do. Has anyone machined a snap ring groove in the end of the axles? Or is my detroit locker missing some type of spacer, as described with a power-lok instal? Thanks!
     
  8. Aug 21, 2007
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    I wouldn't machine a groove, as it would make the axle weaker.

    can you see through the detroit where the axles enter it?
     
  9. Aug 21, 2007
    Jim Wiseman

    Jim Wiseman New Member

    Palo Alto, CA
    Joined:
    Dec 3, 2002
    Messages:
    36
    I'd go for a snap ring, shouldn't be too much trouble. With my setup I had to deal with bigger issues like the hubs deciding to work themselves out of gear under constant load and also to the 'Free' position on washboard roads.
     
  10. Aug 21, 2007
    jeep67

    jeep67 Member

    Shasta, Ca
    Joined:
    Dec 11, 2006
    Messages:
    205
    Yep, when I remove both axles and look down the axle tube, I can see that there is about a 3/8 inch to 1/2 inch hole in the center of the locker that I can see through. Is there suppose to be a centering pin or something inside this hole? Right now I am considering Jim's advice and I am thinking of taking a die grinder to cut a grove about 1/8 inch from the end of the splines for a snap ring. At least this way I can reast more easily knowing that at least 75% of the spines are in contact with the hub at all times. Any other thoughts?
     
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