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Brake lights

Discussion in 'Early CJ5 and CJ6 Tech' started by mayday, May 26, 2013.

  1. May 26, 2013
    mayday

    mayday Sponsor

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    Hi All,

    I have a delema that doesn't make sense to me. I finished re-doing the wiring for the tailings I now have brinkers and running lights. I can't get my brake lights to work, I have 5.5v on one wire going to the master clyinder, if I "jumper" the other wire to my battery I have brake lights. But if I "jumper" the Hot brake wire to the other wire I get nothing. I'm at a loss as to what is the problem. My Jeep is a 57 6v system is the loss of .5 v causing my problem?

    Thank you in advance.

    Jon
     
  2. May 26, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    "...is the loss of .5 v causing my problem?"

    Not the voltage, but the amps. You may be able to get 'normal' voltage but possibly insufficient current, if there is a poor connection in the supply (such as a corroded connector).

    See if the input voltage drops drastically when the pedal is pushed (or when you jump the switch). If so you need to find the fault which is creating the resistance. Your hot-wire-to-the-battery test would seem to indicate the hot feed to the switch is poor.
     
    Last edited: May 26, 2013
  3. May 26, 2013
    jim warren

    jim warren Member

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    I got about 6months from a swich from Wallcks
     
  4. May 26, 2013
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Bad switch/good switch is another story. Like PeteL sez, you are loosing the required amperage from your power source, either from the battery terminal at the ignition switch or from the circuit breaker behind the light switch.
     
  5. May 26, 2013
    mayday

    mayday Sponsor

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    Thanks all

    Makes sense I forgot about amp's I'll work on it tommorow.

    Jon
     
  6. May 26, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    "Bad switch/good switch is another story"

    Agreed. Not likely the switch since he tried bypassing it and got the same result.
     
  7. May 27, 2013
    mayday

    mayday Sponsor

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    I will test the switch once I get the wiring figured out. The switch is newer so hopefully it works.
     
  8. May 27, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    "The switch is newer so hopefully it works."

    Usually the opposite, generally, in my experience! Newest item is the first one to suspect.

    But we know your brakelights need a good hot wire first, no matter what.
     
  9. May 27, 2013
    Middlefork Miner

    Middlefork Miner Member

    N. Highlands Ca
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    I'm bettin you have a faulty turn signal switch...
     
  10. May 27, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    "I'm bettin you have a faulty turn signal switch..."

    It would seem not, since the lights work when he puts power to that side of the circuit.
     
  11. May 28, 2013
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Agreed. He has already tested the integrity of the circuit when he applied power direct from the battery to the "other" wire that turned on the stop lights. That means the circuit through the turn sig switch and all the way back to the lights was good. All that is left is the amp carring capability of the power wire going into the brake stop switch.

    Scenario=If the jeep is wired as original, meaning stop switch power is coming off the circuit breaker and the brake stop switch has an internal short to ground, then it would trip the breaker leaving no power going to the brake switch.
     
  12. May 28, 2013
    Mike S

    Mike S Sponsor

    Cameron Park Ca.
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    Possible ground issue also.
     
  13. May 28, 2013
    kamel

    kamel Senior Curmudgeon

    Erlanger, Kentucky
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    The turn signal switch is the "brains" of the system. If you simply short the pressure switch on the master cylinder with a test wire or screwdriver the brake lights ( or some set of lights) should come on. If they don't then you have a wiring problem somewhere upstream -- most likely the turn signal switch. The brake lights should be powered from the headlight switch, so that they work without the ignition being on.

    Don't rule out a simple wiring mis connection. I've seen a jeep wherein when one depresses the brake the front parking lights came on. That was a simple wiring problem --- swap two wires going to the turn signal and it was 'fixed'.

    After 50 years or so of use the turn signal sometimes gets 'confused'. It is a relatively simple task to take the t/s apart and disassemble the innards of the switch. Some emery cloth on the switch contacts -- get 'em nice and shiny without taking too much material off of them and re-assemble. That will most always solve any and all problems with the switch. If you can get some di-electric grease you can lubricate the internal terminals of the switch, but ONLY with a di-electric grease, and ONLY with a tiny bit of grease.

    Jeep wiring is awful simple -- especially as compared to new autos where a problem in a wiring harness is almost a total loss of the vehicle.
     
  14. May 28, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    "If they don't then you have a wiring problem somewhere upstream -- most likely the turn signal switch. "

    Except, the signal switch is what I would call "downstream." On that basis he has apparently proven the fault is on the incoming/"upstream" side. The way Walt said is my understanding of early CJ circuits.

    Of course a PO may have done anything with the wires.
     
  15. May 28, 2013
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    How things are supposed to work-

    http://home.comcast.net/~sday77/binky/

    The power for the switch comes from the circuit breaker on the back of the light switch (18 ), out through the firewall & down to a butt connector near the steering box . From that to to stop switch (19), then back the same way up through the firewall to the turn signal switch.

    [​IMG]


    My bet is the problem is corrosion in the butt connectors.


    H.
     
    Last edited: May 28, 2013
  16. May 28, 2013
    1967 CJ5A

    1967 CJ5A Mike 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    I agree, the fault must be between the power source (headlight breaker) and the switch, not the other side where the turn signal is.
     
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