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Anyone ever remove a helicoil?

Discussion in 'Early CJ5 and CJ6 Tech' started by Stout, Jul 6, 2011.

  1. Jul 6, 2011
    Stout

    Stout Member

    Quakertown, PA
    Joined:
    Nov 1, 2010
    Messages:
    958
    I finally got my rebuilt engine started (yay!) and let it warm up to full temperature. I had a few leaks and one weepy head bolt. During the rebuild, I had to drill out the top center exhaust stud and I ended up drilling too far and penetrated the water jacket. Not a big deal I thought, I put in the helicoil and put Permatex on the stud. The problem is, I neglected to Permatex the helicoil insert and that stud is leaking coolant -- a lot of coolant.

    How do I remove the helicoil so I can seal the threads?
     
  2. Jul 6, 2011
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    put a thick coating of sealer on the threads of the bolt/stud. It should seal up the Helicoil as well as the threads of the bolt. If you remove the insert you will most likely damage it and have to install a new one.
     
  3. Jul 6, 2011
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
    Joined:
    Sep 22, 2002
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    This.
     
  4. Jul 6, 2011
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
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    4,275
    Pics no werky. :(
     
  5. Jul 6, 2011
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
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    Is there supposed to be pics?
     
  6. Jul 6, 2011
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    8,524
    I'd leave the heli alone and use that Permatex liquid-purple-tacky-brush-in-the-can stuff to seal those threads.
     
  7. Jul 6, 2011
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
    Joined:
    Sep 22, 2002
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    8,360
    High-Tack. It would work as well..
     
  8. Jul 6, 2011
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
    Joined:
    Jul 30, 2003
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    8,524
    That's the name, couldn't remember what it was called.
     
  9. Jul 6, 2011
    eddiememphis

    eddiememphis Knuckle Buster

    Colorado
    Joined:
    Jun 3, 2010
    Messages:
    100
    Needle nose will pull out the Heli-Coil. JB weld your boo-boo shut and the Heli-Coil threads. Pruchase a Time-Sert. By far the best thread insert made. It's a solid sleeve, not a coil of wire. Drill and tap the hole, red loctite the sleeve in. I have used them many times and never had a problem.
     
  10. Jul 11, 2011
    Stout

    Stout Member

    Quakertown, PA
    Joined:
    Nov 1, 2010
    Messages:
    958
    I did not remove the helicoil, I just pulled the stud, cleaned it, and added more sealant (Permatex "copper" stuff) and it seems to have worked.
     
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