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Koenig King Winch Repair

Discussion in 'Early CJ5 and CJ6 Tech' started by hillbilly1, Feb 24, 2010.

  1. Feb 24, 2010
    hillbilly1

    hillbilly1 New Member

    Roxboro, NC
    Joined:
    Mar 13, 2008
    Messages:
    12
    OK so my 78 year old Father was using the tractor beside the creek and went over the edge. He grabbed the Jeep while I was at work and hooked the winch cable straight to the tractor and "something popped". I can spool the cable, the PTO shaft turns by hand and it will turn the winch when turned by hand. I'm thinking the chain might be broken?

    If I take the cover off of the chain drive, what kind of gasket (if any) will I need to put it back? What kind of chain is inside and how to repair or replace?

    I've been to Vernco's site to try to educate myself before opening this can of worms.
    Thoughts?
     
  2. Feb 24, 2010
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    Either the chain popped or one of the keys sheared most likely. The chain is standard industrial chain available at any supplier like Applied Industrial.
    Hermtheoverdriveguy.com should have the gasket for the pto as he rebuilds lots of these.
     
  3. Feb 24, 2010
    WYOMIKE

    WYOMIKE Oct 1971 pic

    Parkman, Wyoming
    Joined:
    Jan 22, 2003
    Messages:
    685
    This may help you

    http://www.hdts.vcn.com/JEEP/KOENIG%20KING%20WINCH%20MANUAL.pdf
     
  4. Feb 28, 2010
    brwesi

    brwesi New Member

    Red Oak, Texas
    Joined:
    Aug 2, 2009
    Messages:
    47
    What happens when you engage the pto? If the drive shaft turns then the problem is at the winch and one of the keys. if saft doesn't turn then it would appear to be a pto problem.
     
  5. Apr 11, 2010
    Wyoming1

    Wyoming1 New Member

    Joined:
    Apr 11, 2010
    Messages:
    1
    Sorry this happened but I'm glad I found the thread. I have the exact same issue. I engaged the PTO not realizing it and it pulled the cable in all the way back throught the cable guide and I heard a snap.

    I am not familar enough to know excatly where all the shear pins are for the winch or PTO but this info is very helpful.

    The shaft on mine won't turned when engaged but can also rotate by hand.

    Are the shear pins visible on the outside of the winch or PTO unit or shaft?
     
  6. Apr 23, 2010
    48cj2a

    48cj2a http://bantamt3c.com

    Central Illinois
    Joined:
    May 4, 2003
    Messages:
    526
    There should be a shear key at every joint; the pto, the u-joints (both ends), and the winch shaft.
     
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