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Windshield install..... help!

Discussion in 'Early CJ5 and CJ6 Tech' started by Mudweiserjeep, Oct 24, 2008.

  1. Oct 24, 2008
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    I am trying to install my glass. I have worked the lip all the way around the frame. The bottom, sides and top corners look good. The top edge just won't slide in. I have the gasket lip over the edge but the glass wontpush over. I have been pushing on it but I just don't want to break it.

    Any suggestions? I will try to get a picture.

    Man this is frustrating.:twisted:
     
  2. Oct 24, 2008
    68 swamper

    68 swamper New Member

    Slidell , Louisiana
    Joined:
    Feb 26, 2006
    Messages:
    29
    I just put new glass in mine two weeks ago, tried three times before finaly getting it in, used lots of soap and plastic implaments (spelling) . iT WAS A REAL PITA
    1st attempt was with the rope trick ( found on this site Did a search on windshield glass) and I almost had it in but I to was afraid of breaking the glass.

    2nd attempt was with the rope also and again felt I was going to break the glass and gave up, called my freind that installs store front glass, took both uf us pushing and pulling ( I thought it would break but he was braver than I, and it was my glass) and it finaly went in.

    USE LOTS OF SOAP!!
    NO METAL TO PRY WITH, USE POINTY WOOD OR PLASTIC.
    4 HANDS MAKE IT A LOT EASIER
    also it was a big help to take the frame and put it on the pool table.


    you can always take it to the glass shop and have them do it.

    David:beer:
     
  3. Oct 24, 2008
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    I am all stressed out.........I give up. I called the glass shop. I am taking it there in the morning.:evil:

    Thanks for the input.:coffee:
     
  4. Oct 24, 2008
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    Is the lock strip out of the seal? If not, remove it first then install glass then install lock strip. The lock strip removed allows the seal to flex much more and get the glass in without breaking.
     
  5. Oct 24, 2008
    Kerrdog

    Kerrdog New Member

    north Florida
    Joined:
    Oct 7, 2008
    Messages:
    31
    I haven't done this in several years, but it was hard to press in the glass... thought it would break first. But it didn't. Also, I used nylon carpenter's twine (mason's twine, etc). Thinner diameter might give you more room to work with.
     
  6. Oct 24, 2008
    Desert Runner

    Desert Runner Member 2024 Sponsor 2022 Sponsor

    Hickory, Pa
    Joined:
    Sep 11, 2005
    Messages:
    819
    When I replaced mine, with a new seal, the glass shop had to grind a 1/4 " off the top and one side to get it to fit. They said the new seal is different and thicker than what was stock. Don't know if that helps at all????

    Jay
     
  7. Oct 24, 2008
    captain cj

    captain cj Member

    Crystal Beach...
    Joined:
    Sep 27, 2005
    Messages:
    331
    When I tried to do mine it was real hard and I was afraid I was going to break it, took it to a glass shop he called me to say he couldnt get it in, he thought the seal was wrong ( brand new seal) he ordered one from his source and it went right in. I got my seal from Krage, only problem I ever had with them.
     
  8. Oct 24, 2008
    Rick Taylor

    Rick Taylor OlllllO

    Monahans, Texas
    Joined:
    Dec 9, 2007
    Messages:
    36
    I took mine to the glass shop too.
     
  9. Oct 25, 2008
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    I just got back from dropping it off at the glass shop. The guy told me that this frame might be smaller and the glass may need ground down in a spot or two. This is the same shop that cut the glass for the rusted out frame. I should get it back Monday or Tuesday.
     
  10. Oct 25, 2008
    beeser

    beeser Member

    Arizona
    Joined:
    Jan 8, 2003
    Messages:
    587
    Don't feel bad, I had a mobile glass service do mine. They had a hard time too and the glass was NOS (no grinding or cutting). I think if they had to do it again the work would've gone much smoother.

    I don't know if it's relative or not but the mobile guys (yes, 2 of them) wanted me to sign a waiver not holding them responsible if the glass broke. My response was if they didn't know what they were doing I would call somebody else. They were real careful.
     
  11. Oct 31, 2008
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    just got a call from the glass shop. It's done. They had to grind about an 1/8" inch off the top of the glass to get it in. Made me feel better. $45 ......worth every penny.:)
     
  12. Oct 31, 2008
    OzFin

    OzFin Vintage Jeep Guy

    Michigan
    Joined:
    Jul 16, 2007
    Messages:
    947
    Pic's coming soon? :)
     
  13. Oct 31, 2008
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
    Messages:
    718
    Hi Oscar!

    I will try this weekend........camera broke but I just received my 20 year award at work......I picked out a camera. :)
     
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