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Bending Brake Lines

Discussion in 'Early CJ5 and CJ6 Tech' started by jeepcj2a, Mar 4, 2005.

  1. Mar 4, 2005
    jeepcj2a

    jeepcj2a I love flatties

    Saratoga Springs, NY
    Joined:
    Nov 18, 2004
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    14
    I purchased a set of straight brake lines that already have the proper fittings and ends prepared. I'm just wondering what everyone has used to bend lines properly as I've never done it and want to do it correctly.

    I also would like to try to avoid spending a ton of money for a tool that I'm going to use once or twice. Can I find a proper line bending tool that won't break the bank but will do a good job without crimping anything?
     
  2. Mar 4, 2005
    jollyjeepers

    jollyjeepers Member

    Roanoke, VA
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    Aug 11, 2003
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    Fill them with fine sand , plug each end and shape them like balloon animals if need be. Works every time.
    Pete
     
  3. Mar 4, 2005
    MOP

    MOP Active Member

    Pullman, WA
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    Sep 25, 2003
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    I bought a tubing bender at home depot. ~$12. I was bending fuel line. If I were you I would by a spare straight length of the same tubing and practice on it for a minute before you ruin your double-flared brake lines.
     
  4. Mar 4, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    The quality bending tools are the easiest to make good bends with. The cheaper tools work ok - if you keep the tubibg tight over the drum, the bend won't kink. Seems that keeping the tube in tension while it's bending is the secret.

    Try putting a big dowel in your vise and bending over that. Pull hard on both ends of the tubing while you bend.

    Brake tubibg is cheap - I'd suggest you buy a couple extra pieces and practive making bends.
     
  5. Mar 4, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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  6. Mar 4, 2005
    Chuck

    Chuck Sponsor

    Southshore Ma
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    You could fine one at Auto Zone for $5 they work well, but their a little harder to make the 90% turns. I bought one from the local parts store for $31. They look and work like a pair of pliers.
     
  7. Mar 4, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Steve, that looks handy. Have you used this tool?
     
  8. Mar 4, 2005
    Chuck

    Chuck Sponsor

    Southshore Ma
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    Tim, the bending tool I have looks and works like pliers, but unlike the one Steve posted mine has three rollers. It works very well without much hand torque needed.
     
  9. Mar 4, 2005
    Ducks-Bass-n-Jeeps

    Ducks-Bass-n-Jeeps A Parade of One

    Brentwood, Tennessee
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    Aug 11, 2003
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    I used a $5-10 one that a bought at a local discount auto parts store when I redid all of mine.

    It worked fine. For a one time or seldomly used tool I would not recommend anything more.
     
  10. Mar 4, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    :shock: :shock:

    Get the tool..........
     
  11. Mar 4, 2005
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
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    I agree.....get the tool it's not expensive and you will use it again down the trail..... ;)
     
  12. Mar 4, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    Yup. Works slicker than owl snot.

    I had a cheapie little bender from Harbor Freight, the one with a single drum and about a 6" handle when I redid all the brake lines on my Jeep. It did *OK* but I couldn't get in close to the flare nuts to make nice, tight radiuses on prefabbed lines.

    I just bought one of these deals at my FLAPS to finish up the fuel lines. About $20 with my discount. :D
     
  13. Mar 4, 2005
    jeepcj2a

    jeepcj2a I love flatties

    Saratoga Springs, NY
    Joined:
    Nov 18, 2004
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    Thanks for the input everyone. I'm def. going to by some stock to practice with first.
     
  14. Mar 4, 2005
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
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    You will do fine....it is perty easy....just take your time...
     
  15. Mar 4, 2005
    53Flattie

    53Flattie Intigator

    Easley, SC
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    I use what is probably the cheapest one out there!!! It's basically just a drum, with a little hook on one side. Hook it over the line and bend around the drum as far as you need.

    It was cheap (free) and isn't the best in the world, but I've done a BUNCH of brake lines with it and have never had a real problem.

    That said - I'm drooling over the one from Eastwood!!!!
     
  16. Mar 4, 2005
    jeepcj2a

    jeepcj2a I love flatties

    Saratoga Springs, NY
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    How does this one look? Handles 3/16 lines which is what I need....

    [​IMG]
     
  17. Mar 4, 2005
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
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    That should do the trick.
     
  18. Mar 4, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Huh....I just bought "no kink" tubing and bent it over the handle of my bench vise...
     
  19. Mar 4, 2005
    $ sink

    $ sink Gazillians of posts

    Virginia Bch
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    Not sure, send it to me and I'll evaluate it on my lines... :D

    really looks like a good tool...
     
  20. Mar 4, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

    Living the Good...
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    I didn't know there was such a thing
     
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