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Trying to fit SM420/Dana18 in 55' CJ5 ADVICE?

Discussion in 'Early CJ5 and CJ6 Tech' started by CableBob, Feb 10, 2013.

  1. Feb 10, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    Jan 1, 2009
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    I'm trying to fit a SM420/Dana18 in to my 55' CJ5 and it's seems much too big. I know it will fit but what have others had to do to get the cross member to bolt in? Still have about 2-3 inches to go and the trans is hitting the floor board. What modifications did other had to do? Would rather not cut the body up if possible. Thinking of lifting the body 1.25" What is your thoughts?
     
    Last edited: Feb 10, 2013
  2. Feb 10, 2013
    04sd2

    04sd2 Member

    Lehigh Valley, PA
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    I think I'd modify the trans hump before I lifted the entire body.
     
  3. Feb 10, 2013
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    You'll have to cut and reshape the floors. No easy alternative that I know of.

    The factory 4-speed setups (T-98, T-18) used different transmission covers, and cut a chunk out of the floors IIRC. Look here, Heavy Iron's post: http://www.earlycj5.net/forums/showthread.php?66349-72-75-CJ5-Transmission-floor-plate-needed/page2

    You can also incorporate somethine box-shaped in steel like a cake pan, transmission pan, etc. to make space for the transmission.

    You may be able to lift the body, but then your through-the-floor pedals won't work.
     
    Last edited: Feb 10, 2013
  4. Feb 10, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    ...and that's what I've concluded but had to ask. Thanks!
     
  5. Feb 10, 2013
    sweet66monza

    sweet66monza New Member

    Post Falls, ID
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    Feb 6, 2013
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    You just need to cut out and refabricate the trans tunnel insert. Nothing on the floorpan itself needs to be cut. I can get you a couple pics of how we did it if youd like
     
  6. Feb 10, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    sweet66monza that would be awesome! I'm seeing that part of the center floor board and inside the tool box will have to be trimmed up. I have a Buick 225 installed as well... maybe the height of the motor may make a difference where the tran is sitting.
     
  7. Feb 10, 2013
    sweet66monza

    sweet66monza New Member

    Post Falls, ID
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    Feb 6, 2013
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    As soon as I figure out how to attach pics, Ill get some up!
     
  8. Feb 10, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    The third to the last icon on top will allow you to "Insert Images" on the "Quick Reply" page. Three down from the smiley face....
     
  9. Feb 11, 2013
    sweet66monza

    sweet66monza New Member

    Post Falls, ID
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    this is the ONLY cutting we had to do
    [​IMG]


    This is the aluminum cover my dad came up with 15 yrs ago. I get to finish it...
    [​IMG]
    [​IMG]


    The front motor mounts are stock and the rear crossmember is spaced 1/2" down from the frame. This setup has been successful for almost 20 hard years of wheeling by my dad before I tore it down to restore it and FINISH everything.

    If youd like, Ill put up pictures when the shifters are painted, floorpan insert is undercoated, and aluminum insert is finshed and polished
     
    Last edited: Feb 11, 2013
  10. Feb 11, 2013
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
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    Dec 17, 2002
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    2,362
    I used a oil pan from a TH350.
    [​IMG][/IMG]
     
  11. Feb 11, 2013
    jasonjp62

    jasonjp62 Member

    Pennsboro WV.
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    Aug 15, 2009
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    799
    I have herd a 5x10" bread baking pan can give you a great place to start fabing a new cover.
     
  12. Feb 11, 2013
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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  13. Feb 11, 2013
    jzeber

    jzeber Well-Known Member 2022 Sponsor

    Morgan Hill, Ca
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  14. Feb 11, 2013
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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  15. Feb 11, 2013
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
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    I did. That's the factory SM 465 shifter boot for a 79' full size Chevy.
    [​IMG]
     
    Last edited: Feb 11, 2013
  16. Feb 11, 2013
    jzeber

    jzeber Well-Known Member 2022 Sponsor

    Morgan Hill, Ca
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    Yes it is a bit large but works. I picked the SM465 up from a friend and was not able to get other parts. I added a pad to the drivers side for my foot to make the gas pedal easier to use. I tried to get the SM465 up as far as I could. I will look around to see if I have any pics with the cover off.
     
  17. Feb 11, 2013
    Don X

    Don X The Prodigal Moderator Staff Member 2023 Sponsor

    San Diego,...
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    CableBob, what engine are you putting this behind?
     
  18. Feb 11, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    It has an existing Buick 225 V6
     
  19. Feb 12, 2013
    CableBob

    CableBob Member

    Sebastopol,...
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    Thanks for the input. Going to incorporate the foot rest that jzber did... I had to move that pedal down as well but need a foot rest, my ankle doesn't bend that far. Really like the Chevy Auto Trans cover idea Scott used, really great idea! I will post my results once finished.

    If any one else had images of their conversion please post.
     
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