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Clutch Fork / Adjusting Rod Picture

Discussion in 'Intermediate CJ-5/6/7/8' started by peterc, Oct 23, 2010.

  1. peterc

    peterc New Member

    I'd like a pic of how the clutch adjusting rod fixes/attches to the clutch fork.
     
  2. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    It sits in a pocket and is held in by a spring.

    [​IMG]
     
  3. peterc

    peterc New Member

    Holy cow...so it's just the tension that keeps it in.

    Yesterday, just backing up over some uneven ground and the bell housing came off and so did the adjusting rod.
     
  4. pathkiller

    pathkiller Member

    The bell housing came off?:shock:
     
  5. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    That would be shocking! ;)

    The ball joint wears out, and the pushrod falls off. Very common problem. You can see that the factory ball joint on mine has been replaced with a Heim joint.
     
  6. peterc

    peterc New Member

    Already replaced the ball joint.

    Yea, bell housing came off....one plastic bushing missing. Rest seems OK. Just ordered stuff.

    Now, the "socket" in the fork broke, so there's an open hole. The adjusting rod ball still goes in...and kinda through. I ordered a new fork...but seems difficult to change without pulling the tranny. Rather just "repair" the socket, somehow....any suggestions?
     
  7. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Mmm... peterc, are you sure you know which part the bellhousing is? It's the big aluminum bell between the engine and transmission. I think you mean 'bell crank?'
     
  8. peterc

    peterc New Member

    Holy cow...yea, yea the bell crank...duh
     
  9. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Also .. you sure you are referring to the fork? It would be difficult to change without getting inside the bell.

    You can fix the adjusting rod, or buy a new one.

    [​IMG]

    Here's the rod with the part I used to repair it. It's a 3/8"-24 female thread Heim joint from McMaster-Carr.

    [​IMG]

    Grind the sleeve off the end of the pushrod and thread the exposed end with a 3/8"-24 die. Or buy some 3/8"-24 all-thread to replace the rod.
     
  10. peterc

    peterc New Member

    Yea...the socket in the fork "wore" through.
     
  11. lynn

    lynn Time machine / Early CJ5 HR Rep Staff Member

    If you have a welder you may be able to weld a washer in place over the hole, then cut the slot into it... that would save the effort of dropping the drivetrain.
    Of course, welding in that position may not be easy if you don't have a hydraulic lift...
     
  12. 73cj5

    73cj5 Member

    If i were you, i would drill a 3/8 hole in the clutch fork where it wore trough.
    and use a Inline ball joint from mc master carr , part number 8412K46
    [​IMG]
    Then use a piece of 3/8 24 all thread and lock nuts to connect the two.
    10 bucks and you don't have to pull the trans to replace the clutch fork.
     
    Last edited: Oct 26, 2010