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Clutch Fork Travel

Discussion in 'Early CJ5 and CJ6 Tech' started by Wmi68CJ5, Aug 18, 2010.

  1. Aug 18, 2010
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
    Joined:
    Aug 10, 2006
    Messages:
    742
    Does anyone know off the top of their head what the clutch fork travel at the outside end is for a V6 diaphragm clutch for a T14? My new hdraulic set-up isn't disengaging the clutch and before I start adjusting I am looking for a starting point.

    Thanks

    Todd
     
  2. Aug 18, 2010
    ChopperDoc

    ChopperDoc New Member

    Aurora, Co.
    Joined:
    Jun 24, 2009
    Messages:
    14
    I just finished my hydralic clutch setup last night. I have the same setup as you, v6 and t14. I used a speedway motors "pulltype" slave cylinder with a 7/8" bore, and a Ford 88 - 91 Bronco clutch master cylinder also with 7/8" bore. the slave cylinder will give you 7/8's to 1" travel. this travel is perfect for my application. My jeep shifted into all gears without any problums.
    Slave cylinder was $34.99 + shipping, and master cylinder was 61.99? from local NAPA. Have any question e_mail.
     
  3. Aug 18, 2010
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
    Joined:
    Aug 10, 2006
    Messages:
    742
    I used the same cylinder with a wilwood mc and I am not getting disengagement. I think I need to put a certain amount of preload on the throw-out bearing but I am not sure. I am using a t-14 clutch a chevy thow-out bearing( the slimmer of the two most common) and a muncie car 4 speed.
     
  4. Aug 18, 2010
    Mike S

    Mike S Sponsor

    Cameron Park Ca.
    Joined:
    Oct 6, 2009
    Messages:
    811
    NO.

    Preload on the TO bearing will kill it in short order.

    You need clearance between the pressure plate arms, and the bearing when your foot is off the pedal.
     
  5. Aug 18, 2010
    ChopperDoc

    ChopperDoc New Member

    Aurora, Co.
    Joined:
    Jun 24, 2009
    Messages:
    14
    I used a complete stock clutch assy. on my rig 225 v-6, t-14. I had checked a friend who has a 4x4 shop, and he ststed the has a travel of approx. 2 -2 1/2". I do not have any preload on mine. How do you have tne slave cylinder installed? Do you have a bracket on your tcase? I have the piston rod attached to that bracket, and a threaded rod to the fixed cylinder attached to the fork.
     
  6. Aug 18, 2010
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
    Joined:
    Aug 10, 2006
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    Thanks for the tip-I didn't think so but wasn't 100% sure. I think it is just a length of travel issue.
     
  7. Aug 18, 2010
    ChopperDoc

    ChopperDoc New Member

    Aurora, Co.
    Joined:
    Jun 24, 2009
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    14
    like I stated earlier, I'm getting approx. 1" of travel on the slave cylinder when I measure from slave to the bracket.
     
  8. Aug 18, 2010
    Mike S

    Mike S Sponsor

    Cameron Park Ca.
    Joined:
    Oct 6, 2009
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    811
    Take a look at http://www.novak-adapt.com/knowledge/clutches_etc.htm

    Pay attention to the discussion about selecting the correct length, and ratio for the release arm, located about the middle of the article.

    Basically, a clutch setup is a complete system, and all parts need to play well with each other.

    Good reading here.
     
  9. Aug 18, 2010
    n6ifp

    n6ifp Member

    San Bruno/...
    Joined:
    Sep 15, 2004
    Messages:
    206
    I also used N1086 gm type tob. It is longer that the stock bearing and got the pedal travel right. The 1086 was 1 7/8 long as opposed to the 1741 that was 1 5/8.
     
  10. Aug 18, 2010
    jayhawkclint

    jayhawkclint ΜΟΛΩΝ ΛΑΒΕ

    Oklahoma City, USA
    Joined:
    May 18, 2006
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    2,622
    You should have about 1/2"-3/4" of freeplay (no preload!) and about 1" of travel.

    I am using a similar setup with a stock T-14 pivot arm. Can't remember if my master is 7/8" or 1", but the slave is definitely 7/8".

    When I first installed the setup, I couldn't get it to fully disengage. I had air in the system. After you pump and bleed for a few times, go down to the slave and disconnect it, then bleed out some more by fully compressing the slave. Should be able to do this by hand, 3 hands make it a little easier if you've got a buddy.
     
  11. Aug 18, 2010
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
    Joined:
    Aug 10, 2006
    Messages:
    742
    Success! I adjusted the slave cylinder way to much and it worked but with the floor cover off I could hear the TOB. I backed it off in increments until I got it to where the clutch would disengage in the last 25% of pedal travel(just a guess). No more bearing noise and it shifts and works great (in the driveway).

    I originally had the long chevy TOB and it absolutely was to long. I went to the slimmer one as stated and it works. I have been planning to add some part numbers and pics to my other swap thread for future searches and use.

    Mike, I read the Novak site a many, many times. Good stuff there and it helped alot in my swap.

    I installed my cylinder the opposite way that chooperdoc did. I used a hard line from MC to SC and I was concerned about longevity of the line itself moving everytime I used the clutch. Because of the shift brackets and linkages on the driverside of the tranny I just couldn't figure out a good way to fab a bracket. I ended up making an angle bracket off the inside of the frame rail to mount it to. It works but I haven't twisted it on the trail to see how it really works.

    Todd
     
  12. Aug 19, 2010
    RedWing

    RedWing Member

    Sutton Bay
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    Oct 30, 2005
    Messages:
    564
    I have the same engine and transmission. I'd like to convert to the hydrolic system but not sure how to proceed. Do you have pictures that you could post?
     
  13. Aug 19, 2010
    Wmi68CJ5

    Wmi68CJ5 Let the Sun Shine!

    Twin Lake MI
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    742
  14. Jul 26, 2016
    BJHitson60

    BJHitson60 Member

    San Rafael, CA
    Joined:
    Nov 20, 2009
    Messages:
    214
    I am doing the clutch on my 1970 CJ-5 with V6 and T-14. Like many before, I got a kit from Rockauto and it came with a clutch release bearing that was too short to allow for full clutch disengagement. I really don't understand why they cant get that right - anyway - based on a search here (thanks guys) I am going to order a N1086 (1.775 inch) to help take up some of the free travel. Just wondering if anyone has tried the slightly longer 1697c (1.953 inch)...?
     
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