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quieter exhaust possible?

Discussion in 'Early CJ5 and CJ6 Tech' started by nyejos11, Jun 15, 2006.

  1. Jun 15, 2006
    nyejos11

    nyejos11 Member

    Emmaus, PA
    Joined:
    Dec 17, 2003
    Messages:
    384
    I have a 68 w/ 225. Headers. Some sort of saginaw? steering. I have a set of original manifolds but I'm pretty sure they will hit the steering shaft or be very close, I took some measurements. I have the headers going into some short oval cheapy "raptor" mufflers ( 10 inch long, maybe) then 90* and out. My question is without changing a heck of a lot, how can I make this thing quieter? I tried turning them down, still too loud. I would like to put stock ex back on but not possible I'm afraid. Does anyone make some sort of insert for the end that quiets things down?

    Josh
     
  2. Jun 15, 2006
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
    Joined:
    Jan 21, 2004
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    1,552
    Look up Chrslyer Imperial mufflers.
    We use to put them on HEMI cars and they had a sweet tone to them, not load till you dumped the fuel!!!
     
  3. Jun 15, 2006
    Flexiheep

    Flexiheep Sponsor

    Las Cruces, NM
    Joined:
    Oct 25, 2004
    Messages:
    77
    I don't know if you can run pipe along the frame out the back with the stock axles and fenderwell headers, but that is what I did with my Waggie swap. It really cut down on the noise, and the smell at lower speeds too. I used 1.75" pipe, since that is what I could find at the time and a cheap pipe bender. If the picture shows up, it should be self explanitory.... Adding pipe length will help with the sound volume as much as the muffler it's self.
     
  4. Jun 16, 2006
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
    Joined:
    Aug 7, 2003
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    4,538
    You can use a stock exhaust manifold for the driver's side from a '80's vintage Buick passenger car that has a V6 in it. It's pretty flat and you can just sneak the steering shaft by it. Try doing a search on this site for exhaust manifold and you may get some more info.
     
  5. Jun 16, 2006
    nyejos11

    nyejos11 Member

    Emmaus, PA
    Joined:
    Dec 17, 2003
    Messages:
    384
    If I throw an 80's manifold on the driver's and an original on the pass. ,
    won't that change the balance between Lt and Rt sides causing it to shake? I'm interested in that straight pipe out the end deal. Does that really make it alot quieter?

    Josh
     
  6. Jun 16, 2006
    eddyt

    eddyt Member

    chesapeake VA
    Joined:
    Oct 29, 2005
    Messages:
    178
    Yea it does. I just went the other way taking the stock off and putting headers on. The stock was coming out the rear drivers with a cross over in the middle. I used headman hedders because of my saginaw steering conversion.
     
  7. Jun 16, 2006
    OrangeCJ5

    OrangeCJ5 Sponsor

    Taylorsville, UT
    Joined:
    Apr 29, 2003
    Messages:
    422
    I used a stock passenger manifold, an 80's Buick driver manifold and ran a single 2.5" inside the frame and over the rear axle and out the back and it's about 10x quieter than it used to be and doesn't smell like exhaust inside all time. I have saginaw steering too, it's close but it will clear.
     
  8. Jun 16, 2006
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
    Joined:
    Sep 20, 2002
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    6,197
    It's tight but do-able. I had my CJ5 setup this way (albeit with stock manifolds). I had to flip the rear shocks upside down for extra clearance.

    With some turbo mufflers it was a nice tone - not overbearing at all.
     
  9. Jun 16, 2006
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
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    9,221
    Throw the balance off? I don't see how. The 231 came with exhaust manifolds set up that way.

    You're worried about an OF shaking? That'd be the least of my worries. R)
     
  10. Jun 25, 2006
    nyejos11

    nyejos11 Member

    Emmaus, PA
    Joined:
    Dec 17, 2003
    Messages:
    384
    I haven't done a thing yet. I had an idea to run across you guys. I have 90* out at the end of the exhaust in front of the rear tires. I have a solid 2 inch diameter aluminum cyl rod that fits just inside the pipe. If I cut off a 1/2 inch slab, drill many small holes, and place in the end of the pipe with screws holding it in- it should get quieter w/o too much back pressure? right? If it is still too loud how about a second layer staggered in an inch or so? then if I want more power when I'm off road, take out screws and pull out inserts? Whaddya think?

    Josh
     
  11. Jun 25, 2006
    Rondog

    Rondog just hangin' out

    Parker, CO
    Joined:
    Aug 25, 2005
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    This sounds like a bad idea to me, plus a waste of time. Might be a great source of frustration and aggravation though, if you're needing some of that.
     
  12. Jun 26, 2006
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
    Joined:
    Aug 4, 2004
    Messages:
    745
    i've been running the "triangular" flattened drivers side mani from a buick 231 v6 to clear my saginaw. no problem with any "unbalance".

    with hei my oddfire runs smooth (in an oddfire way) no shaking unless i idle it at 400 rpm. i'm always amazed that the thing will still keep running and pull a load at 300 rpm...
     
  13. Jun 26, 2006
    Mieser

    Mieser New Member

    Joined:
    Aug 20, 2005
    Messages:
    21
    I have a pass side maniold on the drivers side with the collector cut off welded up. Hole cut in the manifold just under the middle cylinder. Then welded the collector back onto the cast manifold. Its not the best answer but it works for now. It does allow me to have a dual exhaust inside the frame with dual mufflers under the body and rear exit tailpipes.

    Welding cast iron manifolds sucks however. I will be building a set of custom headers for it next that dump inside the frame.

    "i've been running the "triangular" flattened drivers side mani from a buick $231 v6 to clear my saginaw"

    Does anyone have a pic of this manifold?
     
  14. Jun 26, 2006
    termin8ed

    termin8ed I didn't do it Staff Member

    Mason, MI
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    Dec 22, 2002
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    4,422
    The one at the top should be off a 77 I think. Its alot thinner than the stock one shown at the bottom.
     
  15. Jun 26, 2006
    bowtie48

    bowtie48 New Member

    Bend, OR
    Joined:
    Apr 23, 2006
    Messages:
    28
    If you end up with an inside the frame setup with Buick manifolds, you might try a crossover pipe that connects both sides of a dual system. I hated the choppy sound of my '68 Dauntless and that really made it sound smooth and gave it a great tone, and I kept the compact glass packs. I know it's not done much in the Jeep world but it's worth doing on an odd-fire IMO. I actually got many compliments on the throaty sound I ended up with after doing a crossover pipe. A good muffler shop can do it pretty cheap and keep things from being in the way. Just an idea..
     
  16. Jun 26, 2006
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084

    my dad has a similar setup on his flattie. Only he used 1 glasspack cut in half in side the exhaust. Undo a bolt, gun the jeep and out fly the HOT muffler halfs.
     
  17. Jun 26, 2006
    raskal

    raskal New Member

    Abbotsford B.C....
    Joined:
    May 31, 2006
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    36
    sounds like my dad's hot rod days. He had a fake choke cable that would pull up a sleeve that normally blocked an 'extra' straight pipe that bypassed the muffler. He'd pull the cable and the exhaust bypassed the muffler and straight out... very loud!
     
  18. Jun 27, 2006
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
    Joined:
    Aug 4, 2004
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    745
    ahhh... the good ol' days... i remember my street "rod".R)
    i like my cj quiet now. esp on the trail.
     
  19. Jun 27, 2006
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
    Joined:
    Aug 4, 2004
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    745
    here's another. this was when i was mocking up the steering intermediate shaft for the saginaw converstion and before rewiring etc.

    you can see how flat it is and the triangular shape. the shaft clears it fine tho' still close. you will need to move your exhaust pipe, probably.
    i think it was from a 77 monza?
     
    Last edited: Aug 11, 2008
  20. Jun 27, 2006
    Mieser

    Mieser New Member

    Joined:
    Aug 20, 2005
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    Cool pic. I am going to have to keep an eye out for one of those at the pick and pull!

    It looks like it would fit my application. My steering chaft is pretty dang close now! Its worth a try though.

    I might try the crossover pipe idea too....
     
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