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Input Gear Removal

Discussion in 'Early CJ5 and CJ6 Tech' started by Todd Haire, Feb 26, 2023.

  1. Feb 26, 2023
    Todd Haire

    Todd Haire New Member

    Houston, Texas
    Joined:
    Sep 7, 2022
    Messages:
    44
    Hello,
    Working through a OVERDRIVE installation on a Dana 18 T/C. My question is after removing the cover and nut on the input shaft I’m having trouble removing the input gear. The transmission is in R as suggested but the gear only slides out a little. Seems to want to stay with the gear just to the right of it. (See picture) any thoughts on how to wiggle this input gear off the shaft? Thank you.
     
    Last edited: Feb 26, 2023
  2. Feb 26, 2023
    duffer

    duffer Rodent Power

    Bozeman, MT
    Joined:
    Sep 17, 2009
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    4,516
    No see photos but I assume the gear the the right is the intermediate gear. Is the t-case in neutral? That will allow the intermediate gear to turn and the main drive gear should slide right off.
     
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  3. Feb 26, 2023
    timsresort

    timsresort Active Member 2023 Sponsor 2022 Sponsor

    South Lake Tahoe CA
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    Jan 22, 2014
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    I just did this a few days ago, the gears are helical cut, so as said above, they need to be in neutral to kind of turn as it slides off the transmission shaft.
     
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  4. Feb 26, 2023
    Oldpappy

    Oldpappy A.C. Fults - Curmudgeon at large 2022 Sponsor

    East Tennessee
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    Feb 8, 2021
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    "The transmission is in R as suggested"

    Suggested by whom?

    As stated the TCase needs to be in neutral to allow the gear to move when installing or removing the input gear, or the bowl gear of the overdrive. You will only need to put it in gear when you are removing or tightening the nut, which needs to be torqued to spec.
     
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  5. Feb 26, 2023
    Todd Haire

    Todd Haire New Member

    Houston, Texas
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    Sep 7, 2022
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    Thank you. Just wanted to check with the pro’s before I did something wrong. That was on my mind but wanted to double check.
     
  6. Feb 26, 2023
    Todd Haire

    Todd Haire New Member

    Houston, Texas
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    Sep 7, 2022
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    Thank you. That’s the answer I was looking for.
     
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  7. Feb 26, 2023
    Todd Haire

    Todd Haire New Member

    Houston, Texas
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    Sep 7, 2022
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    Thank you, thank you!!
     
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  8. Feb 26, 2023
    Todd Haire

    Todd Haire New Member

    Houston, Texas
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    Sep 7, 2022
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    Thank you! This is why I love this site.
     
  9. Feb 26, 2023
    3b a runnin

    3b a runnin Active Member 2023 Sponsor 2022 Sponsor

    virginia
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    Jan 11, 2015
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    Appears to be a considerable amount of slack in the splines between transmission shaft and gear.
    maybe its just the angle.
     
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