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new clutch stuck

Discussion in 'Flat Fender Tech' started by ncs, Feb 20, 2010.

  1. ncs

    ncs New Member

    I was all ready to go for a first drive today when I discovered that the clutch will not release. Everything is new, so it may not be setup correctly.

    With the cable adjusted all the way in, the pedal has just the right amount of travel before the throwout bearing engages the clutch. The cable could be shortened another 1/4 inch with the jam nut removed. Does that sound right?

    The clutch pedal rod is 10.5 inches. Is that the right length?

    The arm for the clutch cable on the stock pivot tube is longer than the new aftermarket replacement. Do I need to cut and lengthen the new one?
     
  2. neptco19

    neptco19 That guy....

    Is it possible the clutch disk was put in backwards.....I know a guy who knows a guy who put one in backwards and it did the same thing you are describing. ;)
     
  3. ncs

    ncs New Member

    The center hub on the clutch disk is offset making it impossible to assemble the disk backwards. It might be possible to put the throw out bearing in backwards, but I'm pretty sure I got that on right.
     
  4. Patrick

    Patrick Super Moderator Staff Member

    I don't think a throwout bearing could be installed backwards. It would make a tremendous ruckus if it was.

    Anyway, is the throwout fork moving? How far?
     
  5. neptco19

    neptco19 That guy....

    It will go on backwards on an Lhead...
     
  6. neptco19

    neptco19 That guy....

    and start and drive if you start in gear, but you cant change gears at all
     
  7. Patrick

    Patrick Super Moderator Staff Member

    Sounds like experience..:D
     
  8. neptco19

    neptco19 That guy....

    r)
     
  9. endless expense 45

    endless expense 45 Oldsmobile RTI Ramp!

    I agree I have seen it 3 or 4 times,it is a common mistake.If the throwout fork is moving that the clutch disk almost has to be the problem!
     
  10. electricontr

    electricontr Member

    Yep, you can put 'em in backwards in most any application and yes that's experience. The spring pack should face the pressure plate.
     
  11. w3srl

    w3srl All-around swell dude Staff Member

    I bought a car with the disk in backwards, it behaved exactly like you describe. When I tore it all apart the hub of the clutch disk was grinding on the heads of the flywheel bolts. :rofl: