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Buffs 58 cj5 build

Discussion in 'Builds and Fabricators Forum' started by Lilbuff63, Jan 16, 2014.

  1. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    Well I’m finally back at it again! Life and work has been getting in the way but I have slowly been buying parts while this project has been idle. Got my new Chevy 4.3 v6: C56E42AA-6603-4B6D-80A5-78913D4EA556.jpeg
    I will be putting an Edelbrock TBI intake manifold on it with a stand alone TBI system. I also just got the frame sandblasted and metal cutout to box in the frame. 215F7620-8610-4300-8ECD-818B437E79CB.jpeg


    3FD886C8-F181-482F-9F32-8475F5073BD3.jpeg
    I’m hoping to have a rolling chassis by summer and then start working on the body.
     
    Hellion, Muzikp and Fly Navy like this.
  2. Tom_Hartz

    Tom_Hartz Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Looks great! Is it worth boxing in the frame as opposed to buying a boxed new one? I'm asking work wise not money. I'm not sure what way I want to go.
     
  3. Pappabear1973

    Pappabear1973 New Member

  4. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    I’m not sure what a boxed frame would cost but I’d imagine a good amount, it only cost $250 to have a local steel shop cut the metal for me using templates that I made out of cardboard.
     
    Tom_Hartz likes this.
  5. Tom_Hartz

    Tom_Hartz Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    New boxed frame close to $2000. $250 Ok now you have me thinking. Great job by the way.
     
  6. Muzikp

    Muzikp Active Member

    I made cardboard templates and cut my own with a reciprocating saw and a cut off wheel. Wasn't that hard and that saves even more :bananatool:
     
    Tom_Hartz likes this.
  7. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    Today I got the shackle hangers tacked into place and clamped the main eye hangers to mock it up. I put them at 44.5” hanger eye to eye which is what stock YJ hangers are from what I’ve read. It seems like I’ll be bringing them closer together even after I get the weight on it but we’ll see. It feels good to have it off the sawhorses and supporting itself!
    7DAAFC97-2913-4F35-8014-E3E4B04EDB44.jpeg
     
    Muzikp, Fly Navy and Tom_Hartz like this.
  8. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    Did some work on boxing the front frame horns and installed a cross member to beef up my front bumper and give more support for the winch. I used 1.5” diameter 1/4” wall pipe and drilled and tapped so the back holes of the winch will bolt into the cross member. I will also put a spacer to fill the gap so it won’t bow the bumper when tightened. E243E3D6-E4B9-4DE9-8477-BE4255251829.jpeg 3EDDA0F0-E092-4DAB-B7D3-E2012BB7FC52.jpeg
    D85F85C4-95F2-451D-8994-D3AACC603024.jpeg 22ACBB53-A25F-4562-896E-025AF1286F29.jpeg Tomorrow I hope to get the middle section tacked in place then do the rest of the welding next weekend. Glad to have a couple weekends in a row with no plans or work!!!
     
    Hellion, ojgrsoi, Muzikp and 3 others like this.
  9. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    I finished welding my frame and got most of it ground down and looking nice. I welded small sections at a time, about an inch or a little more alternating front, middle, back, side to side and top to bottom to keep the heat down.
    3123C7B3-D3F2-4FDF-A901-DF74C91394D6.jpeg

    39F5438B-61DE-4D00-A6F8-0F6B21207144.jpeg

    A couple more hours of grinding on the rear section and I think I’ll be ready to sit the body on it and start positioning the motor and transmission. I have to order some parts from Novak soon to make that happen! 50B190B2-E0EA-4EF3-9CBC-A899CAF7EB84.jpeg
     
    Muzikp, 47v6 and Tom_Hartz like this.
  10. 47v6

    47v6 junk wrecker! 2023 Sponsor 2022 Sponsor

    Looks great! Might want to drill some holes to allow water to drain out of the frame.
     
    Focker likes this.
  11. masscj2a

    masscj2a Member 2023 Sponsor

    Someday, I want to start off a project with as good a Jeep as you started with. Your doing a great job and this build reminds me of my 47 cj2a project a few years back. Your doing basically the same build and work. Its going to be a great little Jeep when your done. So hurry up and finish her off, so we can see it done. :bananatool:
     
  12. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    Thank you! I will also have some holes in the new boxed section to access spring hanger bolts/nuts.
    Oh, I can’t wait to be done! It did start off pretty clean considering I think it’s the original paint and nothing was ever really done to it . My dad bought it around 1981 or so and it’s only been used off-road since then.
     
    masscj2a likes this.
  13. Steve's 70-5

    Steve's 70-5 Active Member

  14. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

  15. Steve's 70-5

    Steve's 70-5 Active Member

    Sprayed good, the coating ran every where. Wear gloves, eye protection, old cloths and a long sleeve shirt. If you don't want anything on your floor, cover it. I had the stuff all over me when I was done. It did set up fast once sprayed. I bought several cans and sprayed areas a couple times to make sure I got coverage. It is hard to tell how good everything is covered in a box tube. If you order more, get a couple extra straws/hoses. You might need more than one can.
     
  16. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    F1EF06F7-EE75-48DC-8DCA-2F6C11BE7CAA.jpeg

    The Jeep, the day my Dad brought it home back in 1980! That’s me in the middle and my brother riding shotgun. I spent a lot of fun times in this old rig, can’t wait to get it back on the road. I’m thinking about treating and spraying the underbody and tub and leaving the rest of the body the way it is. Anybody have any thoughts on that?
     
    melvinm, Hellion, Muzikp and 4 others like this.
  17. sterlclan

    sterlclan Member 2024 Sponsor 2022 Sponsor

    Black paint and fluid film.
     
  18. Lilbuff63

    Lilbuff63 Member 2022 Sponsor

    Well I got the motor “in position”, I’m really taking my time checking on clearance for things. Got the distributor as far back as I can get it, air cleaner about 3” to top of hood, good driveline clearance from the starter, passenger side header as close to the frame as I feel comfortable with, plenty of ground clearance on the oil pan. Only issue I see is with the steering shaft and driver side header. The motor is offset about 3/4” to the passenger side. Also going to have to figure out a new transfer case mount I think.

    B38C794A-8552-41CC-ACC9-581113060A7A.jpeg 647875D8-FDC0-46DE-84A0-AD014978874A.jpeg 3E84D2A4-DA5F-4325-AC06-E9425E26ACF0.jpeg 35272302-8CE3-40FC-9D2A-EA7C0799932F.jpeg
     
  19. Danefraz

    Danefraz Well-Known Member 2023 Sponsor 2022 Sponsor

    That is looking really good!
     
  20. 55_Willys_CJ5

    55_Willys_CJ5 Nephews Visit 2017 2024 Sponsor 2023 Sponsor

    x2. Keep at it and you will be done before you know it. In response to your query about the exterior paint, if it is in good repair (I.e. no rust or rot) then leave the patina and do what you stated to the underside. Just my two cents.
     
    Buildflycrash and gpjeep13 like this.