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sm420 to dana 300 with a 225 v6

Discussion in 'Builds and Fabricators Forum' started by willymakeit46, Oct 21, 2006.

  1. willymakeit46

    willymakeit46 New Member

    Hi, I'm building a 70 cj5 with a 225 v6 using a sm420 4 speed and a dana 300 tc. I am having trouble fitting in the stock cross member that attaches to the new novak tc adapter using a stock gm rubber mount. Can anyone help?
     
  2. runnamuck

    runnamuck look out!

    probably gonna have to build a new x-member. someones gotta be running something similar, try tech section and search.
     
  3. Beej

    Beej Beej*


    Well Willymakeit..... haha.... I just posted the same thing, seems like there is no other person out there doing this! :shock:
     
  4. Mcruff

    Mcruff Earlycj5 Machinist

    Have not done one with a dana 300 but I and firefighter mike have installed an sm420 with a dana 18 in his cj6. We used the stock crossmember, moved it about 2", put 1" thick spacers between it and the frame and redrilled the frame rails . Made a 10* shim to fit between the Novak GM mount and cross member and stuck the 7/16" bolt thru the center hole in the crossmember that we elongated about 3/8". It fits nice. If you send him a pm he can probably post a picture of the setup that shows the shim, mount and the lowering blocks.
     
  5. Warloch

    Warloch Did you say Flattie??? Staff Member

    I just fabbed a cross member for a SM465 to D18 setup - does that count? I can post pics if needed (have not put them on my web site yet).
     
  6. greencj5

    greencj5 Member

    Good to see this thread. I am about to do the same install in my CJ6. My 420 / D300 came with a custom cross member but I hope to use the stock one. Maybe Firefighter Mike could post up a pic or two as it seems a few people are interested in this set up.

    Curt
     
  7. Yacobus

    Yacobus New Member

    Hey Guys! I put SM420 D300 in 86 CJ (I know I know WAAAAY too new, but may apply) used a 78 Chevy 4X4 crossmember and redrilled bottom of frame to mount. Worked great and bushings were only $16
     
  8. Warloch

    Warloch Did you say Flattie??? Staff Member

    Here is the one I just made for the SM465 - D18 - OD etc...
     
  9. goober

    goober Banned

    you cant really use the stock crossmember, theres not enough drop and it requires way too much cutting the even get close. it does require some thinking or a different cross member altogether.
     
  10. Lieutenant Mike

    Lieutenant Mike Firefighter Mike

    I am at work now, I will take some pic's and post them in the AM.
     
  11. Beej

    Beej Beej*


    How about them pics Firefighter Mike?? :)
     
  12. Jeepenstein

    Jeepenstein Me like Jeep.. 2024 Sponsor

    I had to make a custom... mine is so far from OEM looking that it's not even funny.. Mine was a 420 - 18 combo. The 300 would be cool but isn't it a bit wide or the early 5 frame?


    BUBBA
     
  13. bobcat

    bobcat Member

    how long will the driveshaft end up being with that sm420 and d300? is this
    going in a cj5? bob
     
  14. Mcruff

    Mcruff Earlycj5 Machinist

    Mike got called into work on a couple extra shifts, he'll post pics today or tomorow.
     
  15. Lieutenant Mike

    Lieutenant Mike Firefighter Mike

    OK, sorry for the delay, On top of having to work, I went to take the pic's and the batteries were dead in my camera. Here they are. Mcruff can chime in on the specific's. I think we moved to crossmember back to where the front holes bolted into the original back mounting holes. There are several holes in the frame and I am not exactly sure which one's were the factory crossmember holes. Hope these help.
     
    Last edited: Jun 6, 2007
  16. Beej

    Beej Beej*




    Do you have any pic's of your crossmember's so we can mock up something similar? Maybe we can make it work in our shorty cj.
     
  17. Beej

    Beej Beej*




    Hi, It looks like your ground clearance is serverly limited. Any way to fab up a skid plate on yours?
     
  18. Mcruff

    Mcruff Earlycj5 Machinist

    I wouldn't call 16-17" clearance severely limited, he has more ground clearance setup like that than the factory t98 or t18 option had. The hole setup sits 3/4" lower than the factory t86 unit set and thats it.
    As far as the skid plate he can still use the factory one if he wants to, if not we can make one that connects to the frame rails and covers the crossmember that will drop it about another 3/8" tops.
    This will work perfectly on the cj5 as its the same setup as I'm gonna use and pretty much the same as John Heika used in his tech writeup.
     
    Last edited: May 24, 2007
  19. scott milliner

    scott milliner Master Fabricator

    That looks real nice.

    I used the stock crossmember. I didn't wanted to change the transfer case mount. I just cut and reinforced the center to clear the SM465 case. This way I wouldn't lose ground clearance. I also used the stock 2wd SM465 trans mount.

    http://groups.msn.com/ScottShannonMilliner/sm465.msnw?Page=1

    Seems to me that. Being the SM420 has a longer adapter, I'm sure you could use the stock crossmember.