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Repairing/installing A Hardtop

Discussion in 'Early CJ5 and CJ6 Tech' started by orange_jeep, Feb 9, 2018.

  1. orange_jeep

    orange_jeep Member

    My top was sanded and painted this week. It was dissembled when I received it originally. Does anybody have a video link on how to put it all together?
     
  2. Glenn

    Glenn Kinda grumpy old man Staff Member

    What brand top do you have? Honestly, installing a hardtop is a pretty straight forward job.
     
  3. Focker

    Focker That's a terrible idea...What time? Staff Member

    X2
     
  4. Chris Insull

    Chris Insull All roads lead me back to the beach... 2023 Sponsor 2022 Sponsor

    Here’s a four page manual for the Meyer Delux top... Pretty straight forward to put together, but a 2-3 person lift to get it in place on the tub.
     
    timgr, ojgrsoi and Focker like this.
  5. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    FWIW I assembled the hard top for my 1975 CJ-6 (in 1975) in my parent's driveway, by myself. I erected the sides and set the lid on top. I don't recall exactly how I did it ... I suspect I walked up into the Jeep with the lid above my head and shoulders. I had some experience assembling these tops at m job at the Jeep dealer. Alignment will probably be better if you assemble the sides to the lid first. I'd suggest a small block and tackle to lower the top onto your Jeep, from a garage ridge or build a gantry from 2x4s.
     
  6. orange_jeep

    orange_jeep Member

    Thanks for all the help guys. The top is painted and looks great. Now I have to put it all together and get some new glass in a few places.

    Its a Kelly Top.

    Timgr, I'll probably Install it in the fall and take it off during the spring for the rest of the summer. Keeping a bikini on standby. Thanks for the tip.

    Chris Insull, that manual is a great find. Even though my top is a Kelly I'm sure its similar! Thanks
     
  7. jeepstar

    jeepstar Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

  8. rejeep

    rejeep Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor


    I did mine solo and it was a 6....
    all about leverage..
     
  9. Chris Insull

    Chris Insull All roads lead me back to the beach... 2023 Sponsor 2022 Sponsor

    Had I kept the one I had, I would have built and installed a lift/ storage system in my shop. They take up too much floor space for my liking.
     
  10. orange_jeep

    orange_jeep Member

    Thanks for the help guys. Know of anyone who makes replacement glass for the top? I checked with a local glass place but I may have to go elsewhere
     
  11. Focker

    Focker That's a terrible idea...What time? Staff Member

    I used Plexiglas... Did it myself.
     
  12. Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor


    I am surprised . that your local glass shop doesn't cut glass
    I have had many pieces cut and installed over the years
    some by me after glass was cut
    as to getting it off and on . I built a roof rack


    hanging in house garage ceiling . 10ft ceiling perfect for storage
    roof rack.JPG
     
  13. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Yeah, I'd try a different glass shop.

    Plexiglass may be ok for you, but it has its issues. After a while, it won't be as transparent as glass. It's flexible, and the gasket was designed for a rigid material. Once installed, I'd expect you can push on the center and the window will bend enough to pop out of the gasket. I've seen this as an issue for race cars with plexi side windows. They have to be glued or screwed or otherwise secured in place, or they pop out. And it may not be street legal as automotive glazing.
     
    orange_jeep likes this.
  14. Focker

    Focker That's a terrible idea...What time? Staff Member

    Disclaimer... I only did one window. I think it was the other stuff (Lexan)? The rest of the glass was good.

    I've used the same glass shop for my VW bus windshield and my Jeep's ventilating windshield. I'ts strange that your shop won't cut the glass. :confused:
     
  15. orange_jeep

    orange_jeep Member

    They will but I get the feeling its not something they want to do for some reason...??
     
  16. Glenn

    Glenn Kinda grumpy old man Staff Member

    Maybe it's a "distraction" from their normal routine? Not a money maker for them?
     
  17. Alan28

    Alan28 Well-Known Member 2022 Sponsor

    I asked for my half window a glass cut at the dimension, with round corners (securit glass): they did it but they charged me.
    About the hard-top, I fixed a metal hook in the top the get it up in my barn (so I do it alone).
    upload_2018-3-7_21-46-54.png