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CJ7

jeepstar

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while the site was down, i went ahead and purchased a 1979 CJ7. not sure why. lord, i need my head examined.

trailered it home, let it sit a few says to acclimate to its new home. No starter on the rig, so i bought a new starter.
i tried to turn the engine over, but it was 100 % dead so i was rocking the engine over with a wrench. was smoothly turning over. Put in a new battery and started from there. Power to the solenoid. check. it was hooked up backwards however. ford style 4post. battery power in on the left, and out to starter on the right. I was able to jump the starter now. so i had to go from there. the I and S terminals were also backwards. so i followed them in the loom from the starter solenoid to the coil, and to the ignition. switched them back to proper orientation. I poured a little fuel into the carb and cranked the engine. strong cranking. was pretty happy.

went into the cab and turned the key on, and the instrument cluster and everything lit right up. so then i tried to fire it and by god it ran like a top until the fuel in the carb was used up. pretty dang nice.

the mechanical fuel pump was disconnected and an electric one was put in its place. not sure why. so i went out and bought a new pump (the current one was not pumping fuel anymore.) replaced all the fuel lines from new pump to carb, and jerry-rigged a gas can up and viola. we had a running jeep. let it run a bit and then pushed in the clutch, shifted to 1st, and slowly let it out. it drove forward on its own! brakes worked too. so i tried reverse. they worked as well!

removed the hard top, and doors. there was a carpet kit inside so i took that out, it was just trapping moisture underneath. removed the fender flares. they look like they are for a TJ or something. going to remove the sluminum plate too. its gawdy. there are all kind of random lights and stuff that are going to get removed as well. but that is the start of the CJ7 story.
 
Bought a new ignition tumbler, this one keeps popping out. Finally halfway decent out so I braved the cold weather in the shed.
Removed the steering wheel, found the 3 bolts were barely holding the steering wheel on! The thread on the bolts was an odd 1/4-28, and were barely hanging on. Same with the holes on the aluminum thingy. I chased both sides with a tap and die, which helped, but when I tried to pull the steering wheel out, the bolts were coming with it. Tapped the holes for 1/4-20, and grabbed some grade 8 bolts. But I'm going to pick up an actual puller today to remove the collar. It's aluminum and I don't want this simple task to spiral into replacing stuff.

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Out with the old, and in with the new. I am cleaning out the area behind the horn best I can from the grimey old crusty grease. I have the turn switch moving much more freely now, but I want to lube it back up. A new unit is 40ish bucks, and I'm sure it will all need to be replaced once it's all buttoned back up, that's just my luck. But for now the old stuff is good enough for me.

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It's been a awhile. Colds kept me out of the shop. Got in there this afternoon and finally got it all buttoned back up. Connected the battery and turned the key over. Bring the thunder! I yelled, as I turned the key over. Crickets.
Checked the battery and it's dead. On the charger now. I am fairly certain this is the battery that came with the jeep. I don't recall buying one and I'm not hiking back out to check for a buy date
 
Weather is cooperating so yesterday I installed a new gas tank, new lines, and new fuel pump, along with a new fuel return line. The two ports on the gas cannister are for a charcoal cannister or something like that so I just left the silicone caps on the nipples.
 
Did you replace the steering wheel hub?
I would point out that a M7 is slightly larger than 1/4" and smaller than 5/16".
You may be able to tap to M7-1.0 without drilling the holes oversize.
Usual 11mm wrench for an M7 is very close to the 7/16" nominal for 1/4-20 or 1/4-28.
 
Did you replace the steering wheel hub?
I would point out that a M7 is slightly larger than 1/4" and smaller than 5/16".
You may be able to tap to M7-1.0 without drilling the holes oversize.
Usual 11mm wrench for an M7 is very close to the 7/16" nominal for 1/4-20 or 1/4-28.
I bought a new mounting kit, yes. Was installing that yesterday when a friend stopped over so I stopped jeeping and hung out with him. Hopefully this afternoon I can button that steering up.

Also have a valve cover gasket to replace but I still think it's a touch too cold out for that.

You wouldn't happen to have a bolt tightening order, would ya?
 
I don't know that there's an order as such.
It would be in any '80 or earlier TSM.
The main thing is to straighten the cover before you put it back, and not overtighten.
50 in-lbs.
A little hammer and dolly action on the edges and bolt holes to get everything level.

They leak.
My brand new 1975 CJ-6 (in 1975) with a 258 leaked, not enough to drip but enough to leave the side of the engine wet and accumulate dust.
 
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