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Replacement Speedometer Wiring

Discussion in 'Early CJ5 and CJ6 Tech' started by TexasWingnut, May 28, 2017.

  1. May 28, 2017
    TexasWingnut

    TexasWingnut New Member

    Austin, TX
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    I had bought a used speedometer off ebay that looks identical to the rusted disintegrating one in my 1970 CJ5- it shipped from Canada if that makes a difference. I restored the new speedo and went to install it yesterday. The problem is my old speedometer has 3 connection posts coming off the back of the fuel gauge and the new one only has 2- the one for the hookup from the sender and the one that is bridged to the temperature gauge. I have 3 wires left and no place to connect them (I'll have to look again but I think one is power, one is from a cluster bulb and cant recall the third). Here is a pic of the 3 wires on the third post on the fuel gauge of the old speedometer that the new one is missing.

    [​IMG]

    Any ideas how to wire it up with one less post? I am not necessarily the best with schematics. Thanks-

    Chris
     
  2. May 28, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    Look at this thread found in the Technical Index page.

    Link - 1966 CJ5 Instrument Cluster Wiring

    Post a pic of the front and back of the new speedo. Something seems off.
     
  3. May 28, 2017
    mickeykelley

    mickeykelley Well-Known Member

    Republic of Texas
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    image.jpg
    Maybe this will help.
     
    teletech likes this.
  4. May 28, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    Depending on the condition, you could swap fuel gauges.
     
  5. May 28, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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  6. May 28, 2017
    1960willyscj5

    1960willyscj5 Well-Known Member

    Mesa, Arizona
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    Did you get a CJ speedometer, or did you maybe get a pickup or wagoneer speedometer?
     
  7. May 28, 2017
    TexasWingnut

    TexasWingnut New Member

    Austin, TX
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    Thanks for all the links. Will start looking through them. Here are pics:

    Original:

    [​IMG]

    Replacement I cleaned up front:

    [​IMG]

    Back of the replacement- nothing looks tampered with:

    [​IMG]
     
  8. May 28, 2017
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    I am thinking this is one . that maybe takes the external voltage regulator . been awhile seeing one
     
  9. May 29, 2017
    Oldriginal86

    Oldriginal86 Member

    Pasadena, Md.
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    I don't have any help on the wiring but that cluster looks awesome.
     
  10. May 29, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    I'm stumped.

    The trouble with the fuel gauges is, you can easily fry them if wired incorrectly. Makes it hard to explore different wiring options.
    :(
     
  11. May 29, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Does a 6V cluster need a separate regulator? I know that the gauges will work when given 6V instead of the nominal 5V that the manual specifies. FSJ owners have replaced the internal regulator on the 12V cluster with both a 7805 and a 7806 chip (5V and 6V resp.) with equal success.

    That said, the gauges won't function unless there is a circuit ... so the two wires shown are not enough to make the two gauges work. Check the bulb markings to see if they are for 6 or 12 volts.

    I would take the gauges out of the cluster and test them on the bench. Many wall warts (transformers that plug into an outlet) for household devices make 5V DC... I use discarded wall warts routinely for little projects. Or you can string together 3 or 4 D cells, or use a 6V lantern battery. Not difficult.
     
    Last edited: May 29, 2017
  12. May 29, 2017
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    Yes there are external regulators for the two post fuel gauges used on the 6 volt 5's.

    What stumps me is that doesn't look like a K-S unit o_O

    H.
     
  13. May 29, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Huh. I presume this means all the 6V systems used a K-S (King-Sealy?) cluster.
     
  14. May 29, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Regarding the faded condition of the original gauges, I expect that some Armorall on the gauge faces will darken them quite a lot. You can buy little bottles of fluorescent red or orange paint at the art supply store, and repaint the needles. If they function, use them.
     
  15. May 29, 2017
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

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    Per the parts manual yes- S-W gauges started with the same serial number as the 12 volt option.

    H.
     
  16. May 29, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    IIRC the later gauges clearly say Stewart-Warner on them. A little disassembly might be enlightening.
     
  17. May 29, 2017
    TexasWingnut

    TexasWingnut New Member

    Austin, TX
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    The gauges in both units are Stewart-Warner. No chance of reusing the old ones, the unit had been full of water and everything rusted to the point of falling apart- including the posts on the back ripping right out trying to turn the nut on them. I do believe everything is 12V but thats just an assumption.

    I did test the new temp gauge with a 9V battery and it moved just find. Dont have the means to test the new fuel gauge.

    I assume the 1970 original cluster is slightly newer than the replacement, as I did notice one of the gears in the speedometer that turns the odometer had changed from metal on the replacement to plastic on the 1970 one. The face of these is somewhat unique- not sure how many years they made that style, but cant imagine the replacement cluster is that much older than the 1970.
     
  18. May 29, 2017
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    back of a 55 unit . don't know if this will help you or not
    CAM00464.jpg CAM00466.jpg CAM00468.jpg
     
  19. May 29, 2017
    TexasWingnut

    TexasWingnut New Member

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    Twin2- thanks. Is that a voltage regulator attached to the positive side of the fuel gauge?
     
  20. May 29, 2017
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    sure is. I believe it is a 5 volt regulator.
     
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