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Koenig 100

Discussion in 'Winches' started by jwmckenzie, Oct 14, 2016.

  1. Oct 14, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
    Messages:
    514
    Getting ready to finally fix and install my Winch. I made this mock up a few years ago...

    Koenig 100 Winch Mount and U-joints mockup

    Anybody have pics of an original mount?, I am thinking of using 1/4 in plate for the plate winch sets on, thoughts?

    Adding this link so I can find it when I route the drive shafts.

    PTO Winch.
     
    Last edited: Oct 14, 2016
  2. Oct 22, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
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    Mar 16, 2012
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    514
  3. Oct 22, 2016
    wheelie

    wheelie beeg dummy Sponsor 2019 Sponsor

    York, PA
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    Mar 6, 2004
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    Very nice. Thanks for the tech info.
     
  4. Oct 22, 2016
    nickmil

    nickmil In mothballs. Sponsor

    Happy Valley, OR
    Joined:
    Sep 23, 2002
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    11,411
    One of these days I need to scan the Koenig Winch manual copy I got from Dr. Verne 10 or 12 years ago...
     
  5. Oct 23, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
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    Yes, Please

    I am routing the drive line this weekend. What a chore, would have been easier when I had the tub off.

    Mocked up the carrier bearing bracket in cardboard, now making one out of sheet metal. When I am happy with it will make it out of 1/8" material. Lots of stuff to clear from the bell housing to the winch.
     
  6. Oct 24, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
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    514
  7. Oct 24, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
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    Alright got bearings and seal for the worm shaft and are putting it back together.

    Bearings - Timken T88 904A1
    Seal - National 471570

    Anybody have knowledge or guess on preload for this assembly? The bearings, thrust, run against the worm, so I assume some pre-load. I have 4 paper gaskets that came out of the assembly, two on each end cap, can use to align worm with the drive gear and/or set pre-load on the worm assembly.
     
  8. Oct 27, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
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    Got the mount built

    [​IMG]
    Used a 10" "junior" channel, bolts to underside of frame and top side of the bottom lip of the front bumper.

    Got the carrier bearing bracket built, made a cardboard pattern, then in sheet metal, and finally in 3/16 steel.

    [​IMG]

    here it is installed on the front of the bell housing.
    [​IMG]
     
  9. Nov 1, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
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    Its finally mounted.[​IMG]
    Fairlead is next.
     
  10. Nov 11, 2016
    jwmckenzie

    jwmckenzie Sponsor Sponsor

    Boston, MA
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  11. Nov 11, 2016
    jeepermc

    jeepermc Member

    Western WA
    Joined:
    May 25, 2011
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    920
    Nice work! Great looking rig and winch
     
  12. Nov 11, 2016
    ITLKSEZ

    ITLKSEZ Volvophilic

    Post Falls, ID
    Joined:
    Aug 13, 2015
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    3,104
    Now you need a new avatar pic! (y)
     

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