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Half door fab.

Discussion in 'Builds and Fabricators Forum' started by kelly, Apr 23, 2005.

  1. Apr 26, 2005
    willysnut

    willysnut Banned

    Newnan, Ga.
    Joined:
    Oct 8, 2003
    Messages:
    654
    I fabbed some out of .125 7075 T6 alum. Similar to yj doors. I just cut a template of the door opening and cut the alum, installed a heavy duty type piano hinge and a simple flip type latch to hold them closed. Along the top I riveted a 3/4"x 1 1/4" tube that stiffened the doors and gave me something to install the latches on. Attached the hinges to the body in the existing snap holes. Painted them a nice OD color. Doors are in Tx and I don't have any pics of them here (Ga.) I am in the process of moving all my stuff to Ga. Simple project if you have access to sheet aluminum or similar material.
     
  2. Apr 26, 2005
    oakesmi2

    oakesmi2 New Member

    Flagstaff, AZ
    Joined:
    Oct 2, 2002
    Messages:
    48
    I have been considering doing the same project,
    Boyink I like the looks of the doors you posted.
    AS soon as I get my work area set up in my gauge I am going to start to work on this one.
     
  3. Apr 26, 2005
    sasquatch

    sasquatch I'm big in Japan.

    Kadena AB,...
    Joined:
    Dec 6, 2004
    Messages:
    400
    There you are, Mike! Haven't seen ya in a while! How's the new house workin out?

    Anywho, Re: doors, I've been thinking about fabbing a set of tube doors for mine. Anyone seen these? They're just simple half doors made out of tubing, uncovered. Just sorta keep everything in the Jeep, not much else, but I like the looks of them on some Jeeps. Not sure yet if they'll look good on mine.... But I've got plenty of time to think about it! ;)
     
  4. Apr 26, 2005
    mb82

    mb82 I feel great!

    Charlottesville Va
    Joined:
    Mar 17, 2003
    Messages:
    2,706
    yep i will be building my own at some point. just so my mom will be willing to ride in the jeep, she has a fear of rideing in a vehical with no doors.
     
  5. Apr 27, 2005
    kelly

    kelly New Member

    Joined:
    Mar 27, 2005
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    38
    I've seen ready made doors like you describe, made for TJ,s called "Safari Doors", just the frame work,not solid, they look good. But $$, 150.00 each.
     
  6. Apr 28, 2005
    oakesmi2

    oakesmi2 New Member

    Flagstaff, AZ
    Joined:
    Oct 2, 2002
    Messages:
    48
    I just got a set of old soft door off ebay for cheap and they are just up the road, between GR and Kzoo. I think I will use the wire frame from these to make my half doors.

    I will post a little update on what is going on in my life in the intro form later day.

    Hey,
    Jeff so you want to make you mom feel safe while she is riding with you?
     
  7. Apr 28, 2005
    mb82

    mb82 I feel great!

    Charlottesville Va
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    Mar 17, 2003
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    2,706
    nah she does not like feeling that open to everything. my buddy took her around the neiborhood once in his YJ with no doors and she did not like looking over and seeing everything.
     
  8. Apr 28, 2005
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
    Messages:
    9,221
    I've never understood those doors.

    Friend of mine has 'em.

    They don't keep mud off of you, the lower 1/2 of my soft doors do, they don't really keep you in the Jeep, that's what the seatbelt does.

    At least in a Jeep you have a seatbelt even without doors unlike a motorcycle. Never understood why people got so freaked out about it.

    Not that I don't want a motorcycle. :D
     
  9. Apr 28, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
    Joined:
    Sep 20, 2002
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    R)

    'Nuther place to apply the JEEP stencil....
     
  10. Apr 28, 2005
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
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    Sep 20, 2002
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    Hafta be a lot smaller than the one for the melon ;)
     
  11. Apr 28, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
    Joined:
    Sep 20, 2002
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    Was there ever a more famous watermelon?
     
  12. Apr 28, 2005
    mb82

    mb82 I feel great!

    Charlottesville Va
    Joined:
    Mar 17, 2003
    Messages:
    2,706
    first time i rode in a jeep i was a little freeked out, but then again that was a late 5 with 2.5in YJ springover + 38s. lets just say i had never been that high up either so it was a little intimidating for me. now it is old hat
     
  13. Apr 28, 2005
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
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    R) R) R)
     
  14. Apr 29, 2005
    sasquatch

    sasquatch I'm big in Japan.

    Kadena AB,...
    Joined:
    Dec 6, 2004
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    Must not be THAT famous, because I am completely lost.... R)

    Anywho, Re: doors, you're dead on, Sparky, they're just for a sense of security (and maybe some style). I don't see why people get freaked out, either, but that doesn't mean they won't! ;) If I do them (and as I mentioned, still undecided) it would be just for looks. And I'm definitely not gonna buy 'em, cuz I ain't paying that kind of money just for looks....
     
  15. Apr 30, 2005
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
    Joined:
    Aug 4, 2004
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    745
    is there much fabricating needed to fit yj or tj doors to a early cj? e.g. 69-5?

    i didn't think they would fit?
     
  16. Apr 30, 2005
    kelly

    kelly New Member

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    Mar 27, 2005
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    Just thought half doors would be alot cooler in the summer rather than full steel doors, plus help keep some of the mud out of the inside when wheeling.( I have a steel half-cab that stays on all year, Neb. weather)
     
  17. Apr 30, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Yes, dont' bother. Most of the discussion on this thread has been around starting from scratch.
     
  18. Apr 30, 2005
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
    Joined:
    Aug 4, 2004
    Messages:
    745

    thanks mike.
     
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