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Front Brake Overhaul & Now Hub Rebuild Too

Discussion in 'Early CJ5 and CJ6 Tech' started by Focker, Aug 28, 2015.

  1. Aug 28, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    My brakes are finally needing some adjustment...The jeep is pulling (to the left) when stopping and I have to steer into the opposite direction of the pull. I've decided to do an overhaul on the fronts and maybe get around to putting the 11" upgrade on the rear. I won't do the rear until I get the front sorted...I don't want to chase issues.

    I found grease on the front right pads but no where else. Small seal leak? Now to overhaul the knuckle or whatever it's called. I've never done it...Tips are welcomed.
    [​IMG]

    For the rear.
    [​IMG]
     
  2. Aug 28, 2015
    Rozcoking23

    Rozcoking23 RUN & GET BIT! 2024 Sponsor

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    that front wheel cylinder looks suspect!.......look at it closely to see if its leaking.
     
  3. Aug 28, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    It does have issues. The rubber ends are rotted and fell off.

    The back side of the knuckle is greasy too...I think there's a bad seal there.
     
  4. Aug 28, 2015
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    Now is definitely the perfect time to service the knuckles as you mentioned you intend to, since you have to work on the brakes. The knuckle seal itself is made to be split and the split placed at the top. Splitting is of course the only way you can get it onto the axle/knuckle.
     
  5. Aug 28, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    If you are going to go with 11" brakes, better to put them on the front. Adding 11" brakes to the rear will make little difference in braking. And if your fronts need a lot of parts, now is the time ...
     
  6. Aug 28, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    I have 9" in the rear and was pleasantly surprised to find 10" up front (I thought they were 9" too)...Or...Maybe I knew that??

    Anyway...

    I want to put disc brakes up front someday and thought the 11" in the rear was preferred in that setup? Maybe I'll just rebuild the front brakes, axle/knuckle and leave the rear as is?
     
  7. Aug 28, 2015
    oddfirejeeper

    oddfirejeeper Active Member

    Hamilton, MI
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    i agree with tim. 11" on the front would work so much better. and now is the time to service those knuckle seals. also maybe do the kingpins too? you may have it apart enough when you work the ball ends so might as well do it and be done for another 40 years or so.
     
  8. Aug 28, 2015
    oddfirejeeper

    oddfirejeeper Active Member

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    you can move the 11" to the rear when you do the disc swap up front
     
  9. Aug 28, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    Can I move the 10" to the rear?

    Here are the findings...
    [​IMG]

    This looks good...Not sure how the grease got in?
    [​IMG]

    [​IMG]
     
  10. Aug 28, 2015
    uncamonkey

    uncamonkey Member

    Greeley CO
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    It's one of things that once you are in as far as you are, You might as well do it all. Pry that rubber/steel seal out, undo the kingpin parts and clean and inspect everything. Read up on kingpin adjustment, Polish the "bells" or knuckles with some fine emery cloth, Wipe everything down with some lube of some sort and set the bearing preload, install the seal and fill the knuckle after re assembling all of the parts. Easy, isn't it? Remember to spray the bells once in a while with some sort of lube to prevent rust on them and I use about a 50/50 mix of chassis grease and 90 Wt in the knuckles. It actually looks like you have a bad wheel cylinder that contaminated your brake shoes.
     
  11. Aug 28, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    Yep.

    [​IMG]

    [​IMG]

    [​IMG]

    Ready for another day.
    [​IMG]

    I agree.

    [​IMG]
     
  12. Aug 29, 2015
    uncamonkey

    uncamonkey Member

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    That's why you are here, you are trying to learn something from some of us old farts and we enjoy watching what other folks are working on. Remember to put a very thin coat of something like a layer of antiseize on those brake adjuster threads. I can't tell if you have Warn Lock O Matics. A few pieces aren't in the picture. Either way, dont pack them full of grease, they need very little. A friend nearly destroyed his auto hubs on a Nissan PU after packing them full. Enjoy your weekend.
     
  13. Aug 29, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Pretty sure you can put the 10" backing plates on the rear. You need to size the wheel cylinders correctly, front and rear. Complete wheel cylinders for the 11" brakes are not expensive, like $5 for fronts and $3 for rears. Parts for the 10" brakes will be much more expensive, if you can find them. I would use a '72 CJ as a model for what wheel cylinders I'd use, and pick the parts for the 11" brakes from what's listed for that app.

    Brake fluid from the leaky wheel cylinders.
     
    Last edited: Aug 29, 2015
  14. Aug 29, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    I think I'll save some money and put the 11's up front (vs disc conversion) and move the 10's to the rear to replace the 9's that are on the tapered D44.

    So you're saying the already built 11's may need different wheel cylinders in order to be on the front? My 11" brakes are based on a '71 Wagoneer (rears tho).

    $5? Are you talking wheel cylinder rebuild kit prices?

    O'Reillys has 10" shoes and wheel cylinders. So does the "Jeep Guy". I've seen posts stating it's hard to get 10" parts... I must be missing something? Maybe it's in regards to the backing plates and hardware kit?

    Thank you for your help...Sorry for all the questions.
     
  15. Aug 29, 2015
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Indeed. Same for the 10inchers.

    The rear wheels require much less braking force than on the front, so the rear cylinders are smaller to create that difference. When you stop, almost all the vehicle weight transfers to the front wheels, and friction between the front tires and pavement is way higher than at the rear. The cylinder size difference front to rear accounts for that weight transfer.

    In a panic stop, pretty much all the rear brakes do is keep the rear end of the car from coming around. And ideally, front and rear will lock up at the same time. One axle locking up while the other doesn't will also put you into a spin.

    Nope. Complete new cylinders. Look at the RockAuto site. Parts for 11" brakes are cheap.


    Yep, I think so ... but I'm just playing along wrt the 10inchers.
     
    Last edited: Aug 29, 2015
  16. Aug 29, 2015
    1967 CJ5A

    1967 CJ5A Mike 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    I have 10" brakes all around on my '67 Tux. I had no trouble finding cylinders, shoes, or the rubber hoses. However, the cylinders were something like $20 each.
     
  17. Aug 29, 2015
    47v6

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    The 11" drums up front were great when I did that to my first 2A 18 years ago. The improvement over the stock heel toe adjuster 9X1.75 was amazing.
     
  18. Aug 31, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    Good:
    The 11" backing plates will bolt to the front hub.
    The shoes for the 11" Wagoneers are the same front and rear...This is good because I already bought them when planning on the 11" Wagoneer drum rears/fronts disc setup.

    Bad:
    The 11" rear cylinders (already purchased) are 1" bore...The 11" Wagoneer fronts are 1 1/8" bore.
    Do you really think it will matter to use Wagoneer 1" bore cylinders on the front?

    Note - 1971 CJ5 10" front wheel cylinders are 1".
     
  19. Sep 1, 2015
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    Here's the goal:

    '71 CJ5 stock MC = 1" bore.

    Front:
    '71 Wagoneer 11" drums with 1" bore wheel cylinders vs 1 1/8" that a Wagoneer would use. [Stock '71 CJ5 is 10" drums with 1" bore WC]
    Rear:
    '71 CJ5 10" drums with 13/16" bore wheel cylinders. [Stock application]

    Does anyone see an issue with this?
     
    Last edited: Sep 1, 2015
  20. Sep 1, 2015
    WorkInProgress

    WorkInProgress Member

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    I hadn't seen you in a while Focker. Good to see your still around
     
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