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Emergency Brake Lever Attachment Point?

Discussion in 'Early CJ5 and CJ6 Tech' started by CJ51962, Dec 3, 2017.

  1. Dec 3, 2017
    CJ51962

    CJ51962 Member

    Seattle
    Joined:
    Jan 10, 2013
    Messages:
    244
    Does the emergency brake (transfer brake) lever attach to a stud on the bottom of the bearing cap from the D18?

    I’m trying to decipher based on pictures from the interwebs, while comparing to photos I snapped of my setup. It looks to me like my stud and part of the bearing cap broke off at some point! Tell me it ain’t so!
     
  2. Dec 3, 2017
    colojeepguy

    colojeepguy Colorado Springs

    At the foot of...
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    Apr 4, 2010
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    7,158
    Yep, that's where it goes, and it does indeed look like yours is broken :(
     
  3. Dec 3, 2017
    CJ51962

    CJ51962 Member

    Seattle
    Joined:
    Jan 10, 2013
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    OMG. Where will I ever find a rear cap?!
     
  4. Dec 4, 2017
    mike starck

    mike starck Member

    salem,oregon
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    Jun 22, 2006
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    762
    I would try Herm @ hermtheoverdriveguy
     
  5. Dec 4, 2017
    NCRenII

    NCRenII yellow fever

    Far Nor Cal
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    Sep 22, 2017
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    431
    maybe j&w jeep? Antelope CA
     
  6. Dec 4, 2017
    Keys5a

    Keys5a Sponsor

    Florida Keys
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    Jan 23, 2014
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    4,188
    It is a very common breaking the boss for the stud off. I've seen a few creative fixes, but none have really held up except welding the boss with nickel rod, and re-machining.
    List up a "want to buy" in the classifieds.
    -Donny
     
  7. Dec 4, 2017
    MikeON

    MikeON New Member

    Lucinda PA
    Joined:
    Oct 4, 2013
    Messages:
    25
    I brazed mine. Sandblasted the area first and washed in solvent. If doing it again, I would also braze a fender washer or similar piece of steel surrounding the pin, to the remainer of the flat surface, for additional strength. But it is holding up so far.

    braze.jpg
     
    ITLKSEZ likes this.
  8. Dec 4, 2017
    45es

    45es Active Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Naches, WA
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    Mar 31, 2007
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    1,106
    Look in classified section. I believe wheelie has that part included in a ebrake assembly for sale.
     
  9. Dec 4, 2017
    CJ51962

    CJ51962 Member

    Seattle
    Joined:
    Jan 10, 2013
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    244
    Awesome, thank guys. I’ll get to searching. Might end up doing the machining myself. We’ll see what wheelie has too.
     
  10. Dec 4, 2017
    ITLKSEZ

    ITLKSEZ Hope for the best, prepare for the worst

    Spokane Valley, WA
    Joined:
    Aug 13, 2015
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    6,674
    Is there enough meat in the cap to fix it with a double-ended stud? I'd try drilling and tapping deeper into the cap and using lotsa red Loctite.

    [​IMG]
     
  11. Dec 4, 2017
    CJ51962

    CJ51962 Member

    Seattle
    Joined:
    Jan 10, 2013
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    244
    Yeah if I can’t get a hold of a new bearing end cap, I’ll absolutely see if I can’t fix what’s left. It’s gonne be a bigger task to get this d#*n E-Brake installed than I wanted!
     
  12. Dec 5, 2017
    Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

    I live South of...
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    Dec 2, 2014
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    1,730
    If you fix the parking brake you will really like it. I fixed mine, and they really work if you get all the seals to stop leaking oil and everything back the way it was. Good luck.
     
    colojeepguy likes this.
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