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Dj5 Fuel System (amc 232)

Discussion in 'Early Jeep Restoration and Research' started by BionMTG, Jun 2, 2021.

  1. Jun 2, 2021
    BionMTG

    BionMTG New Member

    Mead WA
    Joined:
    May 28, 2021
    Messages:
    5
    I was trying to make heads or tails of the fuel system in a 1970 DJ5. It would seem that the system originally included a vapor separator, and has a total of 3 lines running back to the tank. I would like to omit this, and bring it down to bare bones to have less parts to fail.

    The tank has 2 inlets that were used from the vapor sep, so I am assuming I can just loop a hose from inlet to inlet and be done with that. There is the actual filler neck which is self explanatory enough I would think. There is the fuel sending unit which only has a single wire, so I assume that would be positive, and I would ground to chassis. The sending unit also has a line out, which is what I will run to the mechanical fuel pump with a standard in-line fuel filter. lastly, there is what looks like a one way "breather" check valve next to the filler neck, so I planned on running a small line to direct any overflow away from metal / body.

    Using this concept I would only need a single fuel line from tank to engine bay, or will I require a return line?

    Under the hood I have the line running to the mechanical fuel pump with an in-line fuel filter. which will run to the little 1 barrel carb, sitting on the AMC 232 inline 6. I do not see any return lines, so that is why i assumed i could use a single line to the tank.

    Lastly, I recall some older system used a charcoal system in conjunction with the vapor separator, but not only do i not see it, nor do i see where an outlet / return line would come from.

    Any insight / photos / guidance would be greatly appreciated!
     
  2. Jun 2, 2021
    maurywhurt

    maurywhurt Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Western North...
    Joined:
    Dec 12, 2009
    Messages:
    874
    This is an interesting post, but as it concerns an AMC 232, you might want to move it to the Intermediate Tech Forum: Intermediate CJ-5/6/7/8
     
  3. Jun 3, 2021
    BionMTG

    BionMTG New Member

    Mead WA
    Joined:
    May 28, 2021
    Messages:
    5
    Thanks, reposted in that group!
     
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