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Brake input from those that did various upgrades

Discussion in 'Early CJ5 and CJ6 Tech' started by mickeykelley, Mar 13, 2016.

  1. Mar 13, 2016
    mickeykelley

    mickeykelley Well-Known Member

    Republic of Texas
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    I've been reading lots of threads and trying to decide balance between $ and function. We've got 2 different vehicles that I need to address, 55 wagon and 58 CJ5, both factory stock everything. Obviously, we all know these brakes, without tons of $, won't be like our modern antilock, multi caliper brimbo, smart avoidance, blah, blah, blah. While the brakes in both work, they require leg the wife is not used to, especially in emergency. We will not be doing the major off road stuff, but may do some Colorado trails in CJ, but doubtful in Wagon. Little highway just mostly around town under 45.

    So my question is for those that did the various things like bigger or disc or power assist, what gave the most bang for the buck? Was it really that noticeable? I'm thinking about the dual circuit remote refill from 61zip just as a safety thing, but before I tear into wheels and spend money on the existing stuff only to replace and have wasted that money, I'm trying to get feel for what really helped. Or is realistically, not that big of a difference unless you go the whole route of dual circuit, vaccume assisted, front disc, which really adds up for 2 vehicles?
     
  2. Mar 14, 2016
    Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

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    I put 66 axels on mine with 10" brakes, they came with the donor jeep, and were already completely rebuilt. They are OK, but I would like to have the 11" brakes off a newer CJ5. I don't think that at 2500 lbs. and 60 mph. stock Jeeps need power disc brakes, just my opinion. I like simple, and less expensive.
     
  3. Mar 14, 2016
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

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    Can't answer for the wagon but anything besides the stock 9" brakes on the 5 makes a *big* difference.

    The easiest & near to most bang for your buck would be an in-line vacuum booster such as a hydrovac or perhaps a VH44 unit, both available fairly easy. A firewall mount booster would be a bit cheaper but then you're into hanging pedal mods.

    Personally I went with 11" bendix brakes off a postal jeep, probably set me back $300 total but ai also installed a dual MC 'cause single circuit brakes make me nervous.

    H.
     
  4. Mar 14, 2016
    47v6

    47v6 junk wrecker! 2023 Sponsor 2022 Sponsor

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    11" bendix brakes was a fantastic upgrade on my first 2A. It was literally the difference for hoping you would stop and locking them up.
     
  5. Mar 14, 2016
    colojeepguy

    colojeepguy Colorado Springs

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    I have the 11" Bendix drum brakes on mine and agree with the others...it makes a world of difference.
    But, a couple of caveats...if your off roading includes a lot of water crossings, disc brakes would a worthwhile upgrade.
    Drum brakes, no matter what type, take forever to dry out.
    Also, the Mrs. may still not like it, the pedal pressure required is still more than a modern car.
    Regardless, do the dual circuit master cylinder upgrade....losing all your brakes ain't no fun! DAMHIK.....
     
  6. Mar 14, 2016
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
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    On my CJ2A, I still have the stock rear 9", but I put 10" self-adjusting on the front. What a difference.
    My '67 has 11" rear and front disc with a dual res. master cyl. Stops well, but still requires more pedal pressure than an assisted system.
     
  7. Mar 14, 2016
    fhoehle

    fhoehle Sponsor

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    I did disc brakes all around on my CJ6. Manual Corvette master cylinder and Ford hub and disc ***'y. Early Chevy spindles, 70s era Wagoneer or Chevy truck backing plates and calipers and stub shafts in front. In rear, early Chevy spindles bored out to accept Moser full float shafts and neck cut down to use in my stock Dana 44 housing. It was a bit of work, but all the stuff was junkyard found except for new calipers and the Moser shafts. The machine work on the spindles for the rear didn't take hardly any time, I can't imagine a large bill there. I had a cut down Scout Dana 44 in the front already, but I think a Dana 30 could use the same setup. Will lock up the tires easily, no matter how steep the hill, or whats in my little trailer. Oh, almost forgot, also a cheapie inline adjustable proportioning valve to the rear brakes. I think R&P 4WD sells all the stuff to do it if sourcing the parts is a problem. If I remember correctly, I got the spindles from them and found extras at my local junkyard.
     
  8. Mar 14, 2016
    Focker

    Focker That's a terrible idea...What time? Staff Member

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    You can't put a dollar amount on brake safety.

    I like the ease of maintenance with discs, but otherwise the stopping power feels the same. I like that discs don't pull the vehicle left or right while braking, your wife would probably like that too.
     
  9. Mar 14, 2016
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    I have a 71 cj5 so I already had 10" brakes all around with a dual master cylinder. The only upgrade I did was add disk brakes up front, that with the rear 10" made this thing stop on a dime even without a power booster. I run 31" tires and these brakes vwill stop a small trailer with 32 bales of green hay on it.
     
  10. Mar 14, 2016
    Keys5a

    Keys5a Sponsor

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    Your CJ5 seems to be well addressed already, so I will comment on your Wagon. I have a couple Wagons, and have had many over the years. The 11" brakes on them are more than adequate if they are in good condition, and I have usually gone 1/8" larger diameter bore when I replace the master cylinder, while updating to dual-circuit for safety. I have also increased the front wheel cylinder diameter by 1/8" too. Some trucks and wagons seem to already have larger bores for their wheel cylinders, so I don't know what was original. I have had my Wagons stop straight and howl the tires in a hard stop - very reassuring!
    I was sourcing the tandem master cyl. from a 1970s Ford pickup. Wheel cylinders were just matched up Wagner pieces with the larger bores.
    I installed Scout ll d44 axles under another Wagon and it stopped great with the front disc/11" rear drums, but not that much better than reworked stock drums. I wish I could find those Scout axles today like I could 10 years ago!
    -Donny
     
  11. Mar 14, 2016
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    I second what Donny said. The brakes on my wagon are all stock, even with the cam adjusters and they do a very good job of stopping it. There is a very noticeable difference between the 9" CJ brakes and the 11" wagon brakes in stopping power.

    Also as mentioned power assisted might be the only way your wife could use the brakes effectively/safely. Having said that, my 3B has discs up front and it is a definite upgrade, but still not as good as power assisted.
     
  12. Mar 14, 2016
    jzeber

    jzeber Well-Known Member 2022 Sponsor

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    71 has front disc , original 10" rear and Cherokee booster. I have been messing with brakes on this thing for at least 15 years. I finally have it where I feel comfortable letting my wife drive it.
     
  13. Mar 14, 2016
    Patrick

    Patrick Super Moderator Staff Member

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    My wife had absolutely no problem stopping the old CJ5 with 10" brakes and 33's. All 5'3" 103lbs. of her...:)
     
  14. Mar 14, 2016
    Glenn

    Glenn Kinda grumpy old man Staff Member

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    I think we might be talking about a bit of age difference being part of the equation too. ;)
     
  15. Mar 16, 2016
    mickeykelley

    mickeykelley Well-Known Member

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    Glenn, are you call my wife old? She'll kick your but if I tell her you said that......however for a small donation to the brake fund, I won't tell her. Just saying.
     
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  16. Mar 16, 2016
    mickeykelley

    mickeykelley Well-Known Member

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    So what about taking the front 10" drums off the wagon and putting them on the CJ and then putting disc on the wagon? After all she will be driving the wagon more than the CJ plus the wagons are considerably heavier than the jeeps. I'm planning on doing a hydrovac boost from a guy called 61zip over on the Oldwillys forum on both as soon as he gets it out.
     
  17. Mar 16, 2016
    Glenn

    Glenn Kinda grumpy old man Staff Member

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    :rofl: Only because I got the impression she's not young. :D I'm old, my wife is old and she knows it. Young at heart is what really counts. ;)
     
  18. Mar 16, 2016
    Glenn

    Glenn Kinda grumpy old man Staff Member

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    That whole thing sounds like a good plan. I know mine are 11", not sure about the '55. Are you saying they're 10"?
     
  19. Mar 16, 2016
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    I thought the Utility Wagons all had the 11"x2" Lockheed manual adjust brakes?

    Agree with Glenn - most of the braking is done by the fronts. Only problem on the CJ might be the fronts locking up before the rear, which is not as bad as the reverse.
     
  20. Mar 16, 2016
    Glenn

    Glenn Kinda grumpy old man Staff Member

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    That's right Tim, going by Walck's parts list all of the 4WD wagons had 11" brakes.
     
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