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A Few Questions About The Front Disc Swap

Discussion in 'Intermediate CJ-5/6/7/8' started by dane71, Dec 9, 2017.

  1. Dec 9, 2017
    dane71

    dane71 Member

    USA
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    May 11, 2017
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    195
    I bought a '74 and am wanting to swap to front disc brakes. I see you can piece a kit together using components from various makes and models, but for the sake of simplicity I'm wondering if I can just swap everything from one year and model of Jeep.

    •If I buy all the parts from a '77 those would work right? To my understanding it has to use the 6 bolt caliper brackets.
    •I was reading that I might have to grind part of the knuckles down, do they need major reworking or just some touching up?
    •I'd need to replace the spindles right? How about the axle shafts?
    •I was also seeing something about using a 2 psi residual pressure valve, is that just for the early CJ models or would I need it for the intermediate too?

    I still might go for the kit from herm the overdrive guy, but I'm not sure if it uses the preferable thicker rotors and it's kinda expensive.

    Thanks everyone.
     
  2. Dec 9, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    I could be wrong, but doesn't a '74 already have discs? Or can't you use a Dana 30?
     
  3. Dec 9, 2017
    3b a runnin

    3b a runnin Active Member 2023 Sponsor 2022 Sponsor

    virginia
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    I thought the Dana 30 started about 72 or so, with disc brakes starting about 76-77.
     
  4. Dec 9, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    First year for factory disk brakes is 1977, and they were optional... so a '77 is not guaranteed to have disk brakes.

    Yes, a '74 has a front Dana 30 with 11"x2" Bendix drum brakes all around (the first year for this config was 1972). I believe you can swap everything from say a '77 disk brake axle from the knuckles out. I believe this requires the axle outers too, but I'm not certain. This topic has been covered a lot - you should be able to find the answer if you read a few old posts. site:earlycj5.com Dana 30 disk brake conversion - Bing
     
  5. Dec 9, 2017
    Daryl

    Daryl Sponsor

    Bonney Lake, WA
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    May 25, 2006
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    Chevy caliper brackets would be the easiest way for you to go. Just need faced up bearing hubs with rotors. If you were local, I could damn near give you all the pieces needed other then the new calipers, pads and hoses.
     
  6. Dec 9, 2017
    dane71

    dane71 Member

    USA
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    May 11, 2017
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    195
    Hmm so it looks like I either machine the hubs or have to use the later hubs+wheel bearings+spindle+outer axle shaft.
    I'm considering tracking down a complete 77-78 axle and swapping everything over, I could throw my drum brakes back on it and sell it after. If not I'll go the chevy route, I'd just like to avoid any potential grinding/machining/different size bearing races although it is doable.
    Just exploring my options.
    Thanks again.
     
  7. Dec 10, 2017
    Dphillip

    Dphillip Member

    Omaha NE
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    Don’t forget about the proportioning valve.
     
  8. Dec 10, 2017
    zila

    zila I throw poop

    Rock Springs,...
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    Oct 6, 2003
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    1,201
    I bought a kit from R&P 4WD.. Was on sale for ~ $500. Had everything and great CS. Unfortunatly they have sold out to someone else.. They were great to deal with... I researched JY parts etc and decided it was just as cost effective to get a kit..
     
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  9. Dec 11, 2017
    wally

    wally SSSSTER

    upper merrimack...
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    the axle outers do not need to be swapped. i used the original outers in my '75 in the swap. fwiw, i used the two-bolt caliper/knuckle from a later cj, along with the later spindle and bearings.

    here is a link to a write-up i did years ago: drum to disc conversion front d-30
     
    Last edited: Dec 11, 2017
  10. Dec 16, 2017
    dane71

    dane71 Member

    USA
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    May 11, 2017
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    Oh yeah I've been looking at proportioning valves Dphillip, and thanks for that info and the link wally! I can't wait to get some stuff done on this thing but it's too cold out right now.
     
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