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71 Dauntless Ignition Cuts Out After 20 Minutes

Discussion in 'Early CJ5 and CJ6 Tech' started by Roseand, May 18, 2017.

  1. May 18, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    Ok, after driving for about 20 minutes all of a sudden my Jeep starts acting super weird. First time, it was like entirely losing spark. This time, it was more gradual. Felt like it got no fuel, died, hard to start, then the ignition switch did nothing to the starter. I checked power to the starter, and to the solenoid. There was no power to the solenoid with the key turned to start it. With the key on, the lights and everything go on but when you turn it, nothing happens. Lights go dim from power being sent somewhere but nothing happens. No clicks. Then, you let it sit for half an hour and it starts right up.
    Possible it's a faulty ignition switch? No wires are loose that I can tell. Battery cables are recently replaced.
     
  2. May 18, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    Also checked the ballast resistor, there was power to both sides when key was put in start position
     
  3. May 18, 2017
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Make sure the plug is firmly pushed into the back of the ignition switch.
     
  4. May 18, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    It is. It's done this same exact thing twice. Cuts out after driving for a bit, let it cool down and it works again.
     
  5. May 18, 2017
    ronnie victor

    ronnie victor Member

    raleigh, nc
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    Is your battery good? Lights can still come on without a battery >12.5 volts needed to crank and sustain a running engine
     
  6. May 18, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    When my ignition switch works it cranks over perfect.
     
  7. May 18, 2017
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
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    Check for loose wires at the alternator.
     
  8. May 18, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    Wires are not lose. In my opinion it has nothing to do with anything lose, has to be a component sensitive to heat since I can keep recreating the problem. Has nothing to do with tightness of battery, switches plugged in, or lose wires.
    I'm new to old ignition systems, could a ballast resistor cause issues like this?
     
  9. May 18, 2017
    Rich M.

    Rich M. Shoe salesman 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Maryland
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    Had a john Deere rider did exact same thing. Drove me nuts. Bad ignition switch, would get warm sputter and die out. Wait 10 and it would fire right up. I jumped around it until end of mowing season :rolleyes:
     
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  10. May 19, 2017
    Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    engine shutting off after 20 minutes . coil or condenser . if it's still getting fuel
    starter problem sounds like a starter solenoid . replace

    I had a similar problem with starting . but I would get a test light to light in start position . just wouldn't crank . but would with a remote starter button . added a ford starter solenoid ahead of solenoid on starter . ign/start only supply's power to ford solenoid . bigger wires on lugs to feed stock solenoid . no more voltage drop from switch . learned this from vw crowd . just something to think about
     
  11. May 19, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    First, I would look that there is gas in the float bowl when it cuts out. Next I would hot-wire the ignition and see if the problem goes away. This will separate the ignition switch circuit from the problem. If it still cuts out when hot-wired, I would suspect the ignition coil next. Try cooling the coil with an ice pack or BlueIce or something.
     
  12. May 19, 2017
    Roseand

    Roseand New Member

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    Interesting! Actually I think i may be getting power to the solenoid after all, I honestly think my test light wasn't grounded good when I checked it
     
  13. May 19, 2017
    Roseand

    Roseand New Member

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    Maaaaaybe I have two issues, that would explain ignition cutting out and the starter issue.
    What's the best way to hot wire spark? Battery to ballast resistor input? Or straight to coil(but that'll fry points quick right?)
     
  14. May 19, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    You can hot wire for 20 minutes without trouble, but since the ballast resistor is right there, may as well go to it.
     
  15. May 19, 2017
    Roseand

    Roseand New Member

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    So, wire it to the input of the ballast resistor right?
     
  16. May 19, 2017
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Okay. But a poor or corroded connection could make resistance, which then heats up. As it heats up, resistance increases. Which creates more heat, etc.
    In the end (after twenty minutes or so?) there is is insufficient power reaching the coil.

    Just a thought.
     
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  17. May 19, 2017
    Roseand

    Roseand New Member

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    I never thought about it that way! I guess anything could be possible on something this old. I should mention it recently started doing this. I had the Jeep last year, ran it for an hour straight no issues(first day I bought it, after sitting it started right up and I ran it for quite a while) and I finally just redid the brakes and started driving it and this issue is new.

    Yesterday I jumped the ignition(battery to ballast input) and 5 minutes in it just ran like garbage. Gave it gas, carb just sucked air. Removed my jumper, ran perfect.
    I also have never had an issue with fuel delivery. When I give it gas the fuel spray is beautiful
     
  18. May 19, 2017
    Roseand

    Roseand New Member

    Wisconsin
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    Or maybe somehow there was a clog at the pickup from stuff in the tank and when I shut off the Jeep wherever was clogging it dropped out when the fuel pump stopped sucking. There are so many possibilities... Maybe I try jumping the ignition again.

    Thank you guys for the excellent advice, it's making this a lot less stressful to figure out!
     
  19. May 19, 2017
    Roseand

    Roseand New Member

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    Ok, I think the running bad that happened when I jumped the ignition is solely coincidence. I started it up this morning, ran great for a minute then just sucked air and died. Starting fluid got it going and still would only idle. Put a gallon of gas in and it ran good.
    My gas cause is shot and apparently a little sloshing around is making the fuel pump lose prime when low (understandable!)
    So, I'll be retesting it with a jumped ignition switch in about 3 hours now and hopefully get more accurate results.
     
  20. May 19, 2017
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    You can run from a can of gas on the cowl, with a fuel hose direct to the carburetor. Siphon pressure is enough to fill the float bowl.
     
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