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Vapor Lock Again On Mothers Day Cruise

Discussion in 'Early CJ5 and CJ6 Tech' started by mickeykelley, May 11, 2025.

  1. May 11, 2025
    mickeykelley

    mickeykelley Well-Known Member

    Republic of Texas
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    Well it’s back I just don’t understand it. It was not really hot today in mid 80’s. We went for a long 35 mile drive with most of it along a paved river road at 20-30 mph. Some highway initially at 45 mph and temp was fine, just a tad above normal, which is normal when staying at 45 mph for extended time. But then in the river road just cruising the sights and temp goes right back to normal. After that got back to 40-45 for about a mile and loss of power and dies. Starts up but no power. Then won’t start. Fuel visible as normal in clear filter and in the fuel pump glass bowl. Been here before so we sit on side of road about 10-15 with hood up and wife not happy. She says call tow truck but then it starts and we head home.

    I made this exact drive a week ago with grand boys, same temperature and no issue. I do not have electric pump but considering one now. The only thing I can think of different is I always run ethanol free gas in Willie, but I noticed the fuel gauge below half so I stopped and topped it off with pump gas just in case. Only took 3.5 gals so now I know gauge needs some calibration. But would that small percentage of ethanol gas have anything to do with it?
     
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  2. May 11, 2025
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2025 Sponsor 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    F-heads are not known for actual vapor locking in my experience. Possibly (?) it could happen if there was an aggravating condition such as a clogged filter or a suction leak? Fuel cap venting okay?

    Once I was having weird power problems that resolved when I replaced the old float valve needle in my carb. I think the rubber tip was getting sticky. :shrug:
     
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  3. May 12, 2025
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    Ethanol certainly will vapourize on the low pressure side of the pump once things warm up-



    When cold that bowl is full.

    It does seem to re-condense on the pressure side (4 PSI), at least with air temps in the low 60's, as last weekend there was literally only an 1/8" of fuel in the bowl & the engine was idling along fine.

    I noticed issues last summer after they added ethanol (E10) to the gas here- Tonk would run but was occasionally not happy about it.

    I've tried adding a phenolic separator between the pump & block but it doesn't have much effect. :(

    I'm well along in the process of adding a vapour separator system- still tweaking it but even just sitting there idling I can hear some bubbling from the tank return.

    vapour seperator_16.jpg
     
    Last edited: May 12, 2025
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  4. May 12, 2025
    53A1

    53A1 Member

    Kern Co. Ca.
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    I fought with a terrible vapor lock problem, electric pump, no return. I installed a regulator and pressure gage. Engine would go lean, pressure to zero and die when crawling due to vapor lock. I'd up the pressure on regulator and it would run then go rich at highway speed so I'd dial the regulator back. Chased my tail with this.

    What worked for me is mechanical pump only with a return. Steel line from tank to pump and fuel filter after the pump. It now has been running perfect for a couple years highway and crawling. Stays perfectly at 3-4 psi and it's ejected carbon that was built up from running too rich from electric fuel pump. Heads are probably way cleaner now.
     
  5. May 12, 2025
    duffer

    duffer Rodent Power

    Bozeman, MT
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    I'm thinking the same as Pete's post. You should plumb in a fuel pressure gauge between the carb and the filter so you can tell what is actually happening. My guess is there is some partial obstruction on the line from the pump to the tank, probably the pickup in the tank. When it's warm, that is just enough negative pressure to produce the vapor lock.
     
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  6. May 12, 2025
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    Probably not the problem but make sure the fan belt is tight enough to rule out belt slippage. I assume you have the correct belt size. Good cooling air flow generally eliminates any issue like you had.
     
  7. May 12, 2025
    jeepdaddy2000

    jeepdaddy2000 Well-Known Member

    Eagle Point oregon
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    A step further,
    If your tank has a return, you could install an I6 regulated filter and have your return.
    upload_2025-5-12_7-56-27.jpeg
    You also get a steady regulated 6 or so PSI.
     
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  8. May 12, 2025
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2025 Sponsor 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    F-heads with YF carbs and mechanical pumps are set up for about 2.5 psi.
     
  9. May 12, 2025
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

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    Mine's putting out 4.
     
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  10. May 12, 2025
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    There needs to be a restriction on the vapour return, UTG has a couple of videos on this, pay attention about what he says on AMC era units-





    We had a thread on these things not too long ago but I'll be darned if I can find it now :(
     
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  11. May 12, 2025
    jeepdaddy2000

    jeepdaddy2000 Well-Known Member

    Eagle Point oregon
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    I was under the (perhaps erroneous) impression all Jeep three nipple filters had a restrictor in them. I've been through a number of newer Jeeps and have never noticed any orifices or restrictions downstream of the fuel filter on the return line or tank.
    That being said, I'll rescind my earlier general comment on the filter being generically restricted.
    Ya learn something new every day...........................
     
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  12. May 12, 2025
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    I have cut open these filters used on '70s Jeeps and they have always contained an orifice on the return line.
    I also have not seen a Jeep fuel tank with fuel return and an orifice in the tank.
    Fuel return is always seen as dumped into the fuel tank, with no restriction.
    The TSM does not refer to an orifice, but it does imply some limiting of return - a "small amount of fuel."
    In some cases the parts book shows a check valve in the return line, but no restriction as such.
    Skeptical of the claims of a wide open return cited in the above video.
     
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  13. May 12, 2025
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    Could be Uncle T. got it wrong, wouldn't be the first time. :( I think it's prudent to verify before installation though...
     
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  14. May 12, 2025
    Jw60

    Jw60 New Member 2025 Sponsor 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    The orifice or restriction needs to be at the filter end of the line not the tank or it won't let the gasses escape the pressure line rapidly.

    Once vapor hits the orifice it can pass a lot faster than liquid.
     
    Last edited: May 12, 2025
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  15. May 12, 2025
    jeep2003

    jeep2003 Well-Known Member

    Upstate NY
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    Possibly spark related? Coil or condenser getting hot and loosing spark.
     
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  16. May 12, 2025
    mickeykelley

    mickeykelley Well-Known Member

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    First, a ‘58 does not have a return line, tank pickup line is clear and fan is not slipping. If it was spark related, it would be very regular. I’m going to go thru the gas in the tank close to home then fill with ethanol free like I normally do. I’m truly thinking that is related but time will tell.
     
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  17. May 12, 2025
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
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    Nope, but it does have a drain that can be used for the return.

    vapour seperator_25.jpg

    vapour seperator_22.jpg

    To be clear I didn't want to do this, I like to keep Tonk as stock looking as possible but with modern gas it's a question of driveability. :(
     
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  18. May 13, 2025
    53A1

    53A1 Member

    Kern Co. Ca.
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  19. May 13, 2025
    PeteL

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    I have been forced to use 10% ethanol fuels in my F-head for at least a decade, and understand your concern. They are a huge pain, mostly due to corrosion issues.

    But a minor fraction of a tankfull, at only 10%, used one time, seems to me very unlikely to have such a dramatic effect.
     
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  20. May 13, 2025
    duffer

    duffer Rodent Power

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    53A1 and Glenn like this.
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