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Brake Fittings Dictionary

Discussion in 'Early CJ5 and CJ6 Tech' started by kuwona, May 21, 2004.

  1. May 21, 2004
    kuwona

    kuwona New Member

    Boston
    Joined:
    Feb 9, 2004
    Messages:
    6
    Hi Folks -

    I'm almost ready to start installing my Wilwood Masters and hanging pedal setup. I've seen a few related threads, but my question is more about brakes in general. I need to buy some tubing and a few fittings. I thought I would ask if anyone knows where to buy this stuff and what to call it. I'm having a hard time finding this stuff on the web. I'll try to attach a doodle of my setup. I need the parts I've circled.
    [/img]
     
  2. May 21, 2004
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
    Messages:
    4,275
    I think you have all the basics covered in your drawing, except for one thing; NEVER, EVER EVER use a compression fitting in the braking system. Any place where you have a tube meet a fitting, it absolutely has to be a double-flare connection. This is a big safety thing, and in fact it is law in most states. Since you are redoing most of the braking system to do this swap, I'd invest in a decent tubing cutter, a small bender and a double-flare tool. You will definitely get your $$ worth out of it. As for tubing, I buy a pre-fab "brake lines" at the partsstore and then cut them to fit exactly. Then I re-flare the end and install it.
     
  3. May 21, 2004
    JAB

    JAB Member

    Genesee, WI
    Joined:
    Sep 9, 2003
    Messages:
    101
    I was able to buy a whole roll of the stuff, which for my CJ, MB, & GPW's didn't last very long. But, my main reason for posting is to remind you to use brake tubing (galvanized steel tubing) of the proper size (dia.). I've seen too many jeeps with copper tubing for brake lines to assume that everybody knows how dangerous that can be. When I saw that drawing with compression fittings my first fear (after the fact that you even considered using them) was that you might consider using copper too. I've never seen copper coated steel lines, but I've heard that years ago it was available as brake line. Safety first, do it right! It's not only your safety here, but that of your passengers & other people on the road or trail.
     
  4. May 23, 2004
    kuwona

    kuwona New Member

    Boston
    Joined:
    Feb 9, 2004
    Messages:
    6
    Thanks guys. You saved me. I didn't even realize there was a difference between compression fittings and flare connections. I've bought some of the stuff I need including pre-flared brake lines. Now at the existing lines where I will have to flare them myself, I will need the male nuts that go inward of the flare. These nuts already come on the brakelines I bought, but I don't know what to call them or where to find them. I have 3/16 lines.

    Where can I get those nuts?

    Also I will need a connector which connects a female 1/8 npt to a male tubing nut (like I just described). Any ideas where I can get that suff?

    Finally, what's the difference between flared and double flared tubing?

    Thanks
     
  5. May 24, 2004
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    Double flared has been flared twice, single flared has been flared once. The double flare has twice the the metal in it, hence is stronger. When I redid the brakes on my 66, i used stainless lines, and dot 5 brake fluid. ( the jeep does sit alot :cry: )
     
  6. May 24, 2004
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
    Messages:
    4,585
    OK.. sort of on the subject. What is the correct brake line size to use?? Does larger size brake lines add too much pressure?? Or is it better for the BRakes?? I ask because the lines coming out of my 78 Disc brake MC are huge, but the same lines out of my original MC was the smaller type, so i had to aadapters to bring the lines off the MC to make them smaller to hook up to the Rubber hoses to the calipers.
     
  7. May 24, 2004
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
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    4,275
    You can go largr Dan, but don' try to go smaller than what the calipers/wheel cylinders want. Think of it this way, larger lines deliver more volume at a lower pressure, and small lines deliver more pressure but less volume. You want the voume to fill the wheel cylinders quickly.

    Using a smaller line than stock *will* work, but it will likely increase the pedal pressure needed to stop the Jeep.
     
  8. May 24, 2004
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
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    4,275
    You can get those parts at your FLAPS (friendly local auto parts store). Most stores have a section with a gazillion little drawers full of fittings like this. Good luck! ;)
     
  9. May 24, 2004
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
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    HHHHMMMMM. I may redo the lines then. I reduced the lines at the MC to i guess 3/16. And the 3/16 runs all the way to the hoses, and mate to the hoses just fine without adapters. The jeep does stop good, but i have a hard pedal, no spongyness at all, it goes straight to that solid feeling and then you push harder it stops. Nothing near a regular pedal feel would be, maybe if i added the larger lines then adapter at the hoses i will get a better pedal feel. HHHMMM
     
  10. May 24, 2004
    w3srl

    w3srl All-around swell dude Staff Member

    Port Orange, FL
    Joined:
    Nov 6, 2002
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    4,275
    That's not what I meant Dan. Your wheel cylinders had 3/16" lines from the factory, so that should be perfect. The MC with the bigger lines is for a different app, so I'd leave it as-is. A rock-hard pedal is a characteristic of an early Jeep with the floor pedals. Fugettaboutit! ;)
     
  11. May 24, 2004
    TheBeav1955

    TheBeav1955 Member

    Wyoming, Mi
    Joined:
    Apr 14, 2004
    Messages:
    296
    If you have a NAPA in your area you can purchase all of the adaptors and lines your going to need. If you get a double flaring setup they also sell line in a 25' box so you can get the length you need and not have to connect pieces together. Here in MI it is against the law to sell compression fittings for brake work.
    Brian
     
  12. May 24, 2004
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
    Joined:
    Sep 22, 2002
    Messages:
    4,585
    But... teh jeep has hanging pedals now :shock: :shock:

    OK I will leave the lines 3/16 I will probably repalce the lines anyway because i want to neaten everything up :)
     
  13. May 26, 2004
    JohnyJeep

    JohnyJeep BLOWING A XING NEAR U@2AM

    Beautiful Cody WY
    Joined:
    Sep 22, 2002
    Messages:
    513
    Correct me if I'm wrong.
    IIRC if you are running drum rear and disc front, then generally you will have 3/16" coming out of the master cylinder, then into a splitter, and splitting off to two seperate 3/16" lines for the front calipers. Then on the rear drums you have a 1/4" line from the master cylinder, to the rear flex hose, that connects to a "T" and splits those off to a 3/16" line to each wheel cylinder.
     
  14. May 26, 2004
    dauntless

    dauntless New Member

    Chandler, AZ
    Joined:
    Sep 23, 2002
    Messages:
    4
    I bought all of my brake hardware from Speedway Motors. This includes the braided brake lines with AN-3 fittings (stands for Army Navy), mounting plates, AN-3 to hard brake line adapters, and the banjo fittings.

    I ran AN-3 braided lines from the left-front engine mount to the front axle tube to a T-fitting, hard line across the top of the front axle to the inner knuckles, braided lines from the inner knuckles to the calipers.

    I ran into the same problem regarding not knowing what fittings to use until I figured out what the circle track and race cars are using. You can buy a good double flare tool and everything else needed to finish the job from Summit, Jegs, Speedway, or some other race shop.

    I can post pics of my Wilwood setup and brake line routing if you want, but it looks like you've got enough information here to get your started.

    Good luck,
    Jeff
     
  15. May 26, 2004
    kuwona

    kuwona New Member

    Boston
    Joined:
    Feb 9, 2004
    Messages:
    6
    Okay -

    I'm hoping to have all the parts and tools in the right place at the right time this weekend.

    Jeff - any Wilwood pedal pictures would be great. I orginially bought the swingmount pedal but after trying to fit it on my firewall somewhere where it would be able to swing it's full motion without bottoming out and without being so close to me I would have to put my knee on the steering wheel to step on the brake, I sent it back and got the shorter floormount design which I will still try to mount as a hanging pedal.

    Thanks,
    GW
     
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