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Fabbed winch bumper ideas

Discussion in 'Builds and Fabricators Forum' started by Sledgehammer, Jul 8, 2006.

  1. Jul 8, 2006
    Sledgehammer

    Sledgehammer Sure, I'll try it

    Ellery, Il
    Joined:
    Jun 7, 2006
    Messages:
    341
    I want some cool ideas on a fabbed winch bumper. I have my own but would like more to consider. Pics or explanations either one. I haven't bought metal yet but will next week. Thanks all
     
  2. Jul 8, 2006
    Old Bill

    Old Bill Aggressively passive....

    Really Southern...
    Joined:
    Nov 12, 2004
    Messages:
    822
    Not exactly a "fabbed" bumper, but I had to modify it to fit. Got this Jpflat2a. It was for a Toyota Landcruiser, and fit the Jeep pretty easily with some simple mods. The winch mounts sideways behind the bumper instead of on a plate. This keeps the winch lower and out of the way of the lights and grill.

    [​IMG]

    Whole write up is here.
     
  3. Jul 8, 2006
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    I was thinking about just welding a 3/8" plate to the back side of the stock bumper. Then cutting the holes for the fairlead and mounting the winch just like your picture you have.
     
  4. Jul 8, 2006
    Sledgehammer

    Sledgehammer Sure, I'll try it

    Ellery, Il
    Joined:
    Jun 7, 2006
    Messages:
    341
    Those are great ideas. I was thinking about keeping it low like in your pic. It looks clean and usefull. Perfect

    The tow hooks I plan on using are from a Ford Super Duty (Freebie) and mount in a very odd way. That may take a little extra thought but should be possible. I may even put a brush guard on it. We have a lot of tight tree lined trails here so protection for my grille is a must. I don't worry about the fenders as much.
     
  5. Jul 8, 2006
    JeepTherapy

    JeepTherapy Sponsor

    Negaunee, Michigan
    Joined:
    Jun 29, 2006
    Messages:
    695
    Here is mine. The tow points are three pieces. Two 1/4 thick, one on each side of the frame to sandwich it. Then they go thru the bumper with 1/8 inch piece in between to fill the gap. The winch mount is a warn mount, I just modded it to fit than made it perminent.

    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
     
  6. Jul 8, 2006
    willysnut

    willysnut Banned

    Newnan, Ga.
    Joined:
    Oct 8, 2003
    Messages:
    654
    Nice bumper!!!
     
  7. Sep 9, 2006
    PatchyCJ5

    PatchyCJ5 Toledo Steel

    Deltona, Florida
    Joined:
    Jun 25, 2006
    Messages:
    111
    Hey jeeptherapy, How thick is that steel you set your winch on? Im planning on doing something similar. Thanks! :hurrican:

    J
     
  8. Sep 9, 2006
    tango59

    tango59 Member

    Memphis Tn
    Joined:
    Jul 9, 2006
    Messages:
    98
    I wish you fab guys would sell some of your stuff. Nice bumper
     
  9. Sep 9, 2006
    PatchyCJ5

    PatchyCJ5 Toledo Steel

    Deltona, Florida
    Joined:
    Jun 25, 2006
    Messages:
    111
    Oh, Sorry, I thought you fabbed that winch mount from scratch.
     
  10. Sep 9, 2006
    Sledgehammer

    Sledgehammer Sure, I'll try it

    Ellery, Il
    Joined:
    Jun 7, 2006
    Messages:
    341
    I made my mount from scratch. I posted pics in a thread named "front bumper" in the fabricators forum if you want to search and look at mine. I used 1/2 inch thick bar steel for mine.
     
  11. Sep 11, 2006
    chevyjeep

    chevyjeep Member

    Elkgrove, Ca
    Joined:
    Dec 17, 2005
    Messages:
    80
  12. Sep 11, 2006
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    I used a 9" x 5/15" channel cut to fit inside the frame to mount the winch. the frame supporting the fairlead was made from 2x2x5/16" angle iron.
     
    Last edited: May 31, 2007
  13. Sep 13, 2006
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    Here was what I built this summer for the '6. It's a PTO so the mounting is different but may give other's ideas. The front mount for the winch and the front clevis bracket mounts are 3/8" wall DOM tubing that go all the way through the bumper and welded tight and then are tapped for the mounting bolts. This seals the bumper up for later use as an air reservoir. It's already tapped for a drain and air inlet/outlets. Nickmil
     
    Last edited: Apr 16, 2007
  14. Sep 14, 2006
    mruta

    mruta I drank with Billy!

    Downers Grove, IL
    Joined:
    Sep 22, 2002
    Messages:
    422
    Hey Nick, could you give us more details about the air inlet/outlets? I really like that design.
     
  15. Sep 14, 2006
    ljspop

    ljspop Lurking Bronco Dude

    San Diego, CA
    Joined:
    Jan 29, 2003
    Messages:
    394
    x2 where did you put the drain?
     
  16. Sep 17, 2006
    firegod33

    firegod33 Member

    Grand Junction, CO
    Joined:
    Jul 7, 2003
    Messages:
    154
    JeepTherapy, nice work! I really need to get to work, burning steel, again!
     
  17. Sep 18, 2006
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    Thanks,
    I put the drain on the bottom close to the frame on the passenger side. I used an Allen head plug to plug it off so no chance of it getting broken or knocked off. The air hose inlet is on the back side of the bumper on the passenger side and the quick connect is right above that. You can't see them from this pic as they are hidden and protected by the bumper. I'll try and get more pics if you want that show more detail. Nickmil
     
  18. Sep 18, 2006
    mruta

    mruta I drank with Billy!

    Downers Grove, IL
    Joined:
    Sep 22, 2002
    Messages:
    422


    Yes. Pics. We like pics!
     
  19. Sep 20, 2006
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    Here's a few. The second to last one's hard to see but should show the drain. The last one shows where the fittings will be for the air. The top one is just plugged right now. The bottom one actually has a drain valve in it now but that was just to plug the hole. The hose will go in on the bottom hole where the valve is now and the top will be the quick connect fitting for air. Nickmil
     
    Last edited: Mar 26, 2007
  20. Oct 14, 2006
    Slaghammer

    Slaghammer Member

    Antioch, Ca.
    Joined:
    Oct 11, 2006
    Messages:
    83
    Sorry for the late post but I just joined up :oops: Here are some more ideas for you if its not too late. The receiver has not hit ( yet ) on approach ( I tie the " D " Ring in the up position ) [​IMG]

    [​IMG]

    The rod and ring sticking out of the jack handle is a " pound in the ground " winch point if no trees etc available.
     
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