1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

Warn Overdrive Gaskets/leaks

Discussion in 'Early CJ5 and CJ6 Tech' started by Bob, Nov 1, 2022.

  1. Nov 1, 2022
    Bob

    Bob Member

    Northern California
    Joined:
    Sep 23, 2002
    Messages:
    439
    My Warn Overdrive has sprung a few leaks (especially between the bearing cap and main housing) that I’d like to try to get plugged up. This was a refurbished overdrive that I got from Herm around 2005 or so. Are there any special gaskets required or recommended? Is it recommended to install the gaskets dry or with RTV?
     

    Attached Files:

  2. Nov 1, 2022
    jeepstar

    jeepstar Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Sheboygan
    Joined:
    Jun 28, 2006
    Messages:
    2,772
    I would try a thin gasket made from generic gasket material before you do RTV
     
  3. Nov 1, 2022
    colojeepguy

    colojeepguy Colorado Springs

    At the foot of...
    Joined:
    Apr 4, 2010
    Messages:
    7,163
  4. Nov 1, 2022
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Pullman, WA
    Joined:
    Feb 9, 2018
    Messages:
    5,698
    It looks like the left bolt might be loose. You could try tightening everything up first to see if that stops the leaking.
     
  5. Nov 1, 2022
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
    Joined:
    Aug 3, 2003
    Messages:
    9,819
    I would never ever use RTV.
     
  6. Nov 1, 2022
    Bob

    Bob Member

    Northern California
    Joined:
    Sep 23, 2002
    Messages:
    439
    Thanks guys. I’ll probably get one of those kits. I’ll check the bolts first.
     
  7. Nov 1, 2022
    Rich M.

    Rich M. Shoe salesman 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Maryland
    Joined:
    Mar 23, 2008
    Messages:
    2,193
    I'm with Fireball. I'd pull that bolt, clean the threads and qtip out the hole with some acetone. I apply a small amount of rtv to the threads run it down and torque. I wouldnt pull the housing just yet.
     
  8. Nov 1, 2022
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    This is it, with some of the special washers.
    [​IMG]
     
  9. Nov 6, 2022
    Keys5a

    Keys5a Sponsor

    Florida Keys
    Joined:
    Jan 23, 2014
    Messages:
    4,190
    Those are Dowty washers. I use them to keep my British cars from leaving oil spots on the floor.
    -Donny
     
    Fireball likes this.
New Posts