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Dauntless Overdrive And Axle Ratio

Discussion in 'Early CJ5 and CJ6 Tech' started by kenb, Jun 22, 2021.

  1. Jun 22, 2021
    kenb

    kenb Cleverly disguised as a responsible adult

    Detroit
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    Hello,
    I'm putting together a CJ5 with a 225 and 3.73 axles. The tires are 225/75r15 which are a hair over 28". The goal for the vehicle is that it be able to sustain 60 mph on flat asphalt roads comfortably. Playing around with speed calculators that should yield about 2800 RPM. A 75% overdrive would be right about 2000 RPM. Would an overdrive be asking too much of the engine? I'm not sure if that's too much horsepower required for that low of an RPM. I think less engine noise and vibration would be nice if it's feasible. Any thoughts are appreciated.
    Thanks,
    Ken
     
  2. Jun 22, 2021
    oldtime

    oldtime oldtime

    St. Charles,...
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    In my mind D20 is superior to D18 when Jeep is intended toward lots of of hiway miles between the off road adventures. For one thing it is quiet.
    A D20 cannot accept an overdrive so it is best to gear the axles with 3.73 or 3.54 ratios just like Jeep did it.
    The engine rpm will be about right for most engines if running 3.73 /3.54’s.
    You can fine tune the exact engine rpm via tire diameter.

    For a couple reasons I consider the D18 better for increased off-road use.
    For one thing the axle differential carriers will be in-line. With a D18 axle ratios can be much slower like 4.89 or even 5.38 because a 25% overdrive is possible. D18 / 4.89 / 25% overdrive is an excellent combination allowing good hiway operations plus excellent crawl speed. Here again you can find tune the engine rpm to specific speed via tire diameter.

    Myself would never combine 3.73 to overdrive. In fact in 1964 when the Warn overdrive became a genuine factory approved accessory; Kaiser Jeep Corporation stated that it was only to be used on jeeps having 5.38 or 4.88 axle ratios.
     
  3. Jun 22, 2021
    Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    With my setup I am about 2050 rpm at 60 mph in high gear. I have no problem cruising along nice and smooth, acceleration up to 70 is easy.
    I however am not running an overdrive. I am running an D20 and centered rear diff.
    With 3.73 gears you are probably better off throwing some 31x10.50 tires on and running it.
     
  4. Jun 22, 2021
    duffer

    duffer Rodent Power

    Bozeman, MT
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    I found the 4.89 gear option with the 225 to be just about perfect with a Warn OD in my 67 CJ5. No problem going 70 down the highway and it actually got decent mileage-usually around 18 mpg.
     
  5. Jun 22, 2021
    ITLKSEZ

    ITLKSEZ Hope for the best, prepare for the worst

    Spokane Valley, WA
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    In my experience, an overdrive would go unused with 3.73s with a 31”+ tire.

    28” tires and 4.10+ gearing would benefit from an OD.

    I feel like you’re right at that breaking point where either with OD or without will be fine, but neither are perfect.

    I’m a fan of less complexity, so I’d go without the OD with your setup. The 225 won’t have any issues at 2800.
     
    Norcal69 likes this.
  6. Jun 22, 2021
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    I agree with this....I run an OD with 4.88 gears, and I think its pretty essential to make it highway usable (even with 33s), but with 75%OD, those 4.88s act like 3.66 gears, which is pretty close to 3.73. In other words, I would probably run 3.73s without an OD....In your case, running the small 28" tire does provide some additional support to go with an OD. As someone else pointed out, unless you are set on the 28" tire, I'd probably step up to a 30x9.5 (or 235/75/15) as that requires no mods and run it as is. Plus, unless you have an OD on the shelf, getting one right now is difficult - AA and Herm are out of stock until supply chain for parts improves, and used ones are hard to find and come with question marks. One last thought is with regard to vehicile usage....If you do plan to use it off road a lot, I actually think that is where the overdrive unit really shines, as it allows for splitting between gears. I don't use my OD on the road much unless its when cruising on the highway, but I do use it off road all the time to find just the right gear between 1st and 2nd often.

    I wonder how much cam, ignition timing and carb turning play a role here...from running with your jeep for a couple trips, you can definitely live at a lower rpm than I can. I do have a 252 grind cam, which pushes the rpm range up just a bit, but no way can I lug mine like I have seen yours do on the rubicon, and while mine will cruise up the mountains here on the highway at over 60mph, it doesn't seem to pull all that hard until it gets over 2000 rpm. In other words, if my cruise rpm was 2050, I'd have to downshift to 3rd with every hill, whereas if it runs more like 2400rpm, it cruises up most everything except the steepest and highest passes (where it starts to run out of air at 10,000+ ft anyway)....It's possible I should run a bit more initial timing, or soften the mechanical advance springs (properly curve the distributor timing), or maybe its just cam being slightly different.
     
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  7. Jun 22, 2021
    Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    (y)
     
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  8. Jun 22, 2021
    Norcal69

    Norcal69 Out of the box thinker 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Just wait till you see how it preforms with fuel injection.... :sneak:
    I have no idea what cam is in my engine. I know that it was rebuilt prior to my taking ownership and it pulls good from idle on up. :shrug:
    My drivetrain is built around a cruise speed of 70mph @ about 2400 rpm.

    If the OP's jeep were mine I would go to a larger tire for the time being and run it as is. Tires will cost the same as an OD....:crazy:
    This jeep hobby has a way of creeping out of control.
    I spent a bunch of money on overdrive, axles, powerloc's ect when I was way too green in this hobby. I read lots of forum posts and thought that was what I had to have.......
    After a couple years with the "good ole type setup" I tore everything out and completely reworked the drivetrain and am much happier now.
    Unless it's a person's second or third build.... I cant stress enough the need to "run it" for a little while.
     
  9. Jun 22, 2021
    kenb

    kenb Cleverly disguised as a responsible adult

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    Thanks for the replies. Perhaps larger tires would have been a good idea but I was fitting them to original 15-4.5 wheels so I wanted to err on the smaller side.
    I got an overdrive yesterday as part of an engine / transmission package so I was hoping I could try it out. Unfortunately it turned out to be a 6 spline unit and I need a 10 spline for my T14. (the transmission in the package was a Ford toploader with an adapter so I didn't know what type it was).

    What do do, what to do.......
     
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  10. Jun 22, 2021
    colojeepguy

    colojeepguy Colorado Springs

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    I'm another one who's a fan of the 225/od/4.88 combo...great all around performance in a CJ.
     
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  11. Jun 23, 2021
    Bob

    Bob Member

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    For quite a few years, I ran a 225/T18 with 3.73 gears and 31” tires. This was a nice combo; crawled well and ran down the road nicely too. Since then, I changed to 4.88s with an OD and 33” tires. This is a great combo too. Allowed for better crawling off road, while maintaining good highway manners. I like the OD’s ability to split gears too, adding to the flexibility of this combo.
     
  12. Jun 23, 2021
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

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    So I drove the cj around town on some errands then up the foothills to visit my father and really paid attention to the rpm and engine feel (seat of the pants)....and yes, it really does pull hard at 2000rpm, and has no problem cruising around and holding steady at 2000 rpm when mostly flat etc. If the PO lives in relatively gentle terrain, then the OD cruise at 2000 rpm the OP discusses is quite doable. Not saying that is the way to go, but my concern that the rpm's might be too low is probably not all that valid....I am another that would support the idea of just driving it as is and seeing how it feels. If you don't like it, you can always add the OD later (or look to other options like changing the gearing etc)...

    Cruising along the hwy at 2400 rpm always feels just about right - which for my set-up is about 65 mph (4.88s, 33s, 3rd+OD and sketchy Ross steering etc) - and maybe its actually a bit slower given the 33s are probably not really 33s but more like 32s.
     
  13. Jun 23, 2021
    Keys5a

    Keys5a Sponsor

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    In my opinion, pairing an overdrive with 3.73 gears is all about the show of an extra shift lever sprouting from the floor. It really has no practical use.
    I ran 4.27 gears in my Jeep with 29" tires and a 215 Buick V8. I ran an overdrive in it for a year or so. All my on-road driving was on virtually flat ground. Though the engine pulled the gearing, it was only really useful at around 70 mph and up, not recommended for a short wheelbase Jeep. The overdrive did enable me to wind my speedo needle past the 9 once, but I was a lot younger then. Modern engines (1990s-up) are designed to make low-rpm torque where they run between 1800-2100rpm out on the road for fuel economy. The Dauntless is happier spinning 2500-3000 out on the road.
    3.73 gears are well suited for V6 (or V8) power and no overdrive. Since you also need the 10 spline version, I would either re-gear to 4.88s for use with the overdrive, or shelve/sell the overdrive.
    -Donny
     
  14. Jun 23, 2021
    kenb

    kenb Cleverly disguised as a responsible adult

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    Thanks everyone for the thoughts. I certainly don't want unnecessary complexity. 2700/2800 seemed fast to me based on the other vehicles I drive (F134), but if the Dauntless is happy doing that continuous then I guess I'm set. Tomorrow I'll install the tach in it and see how it sounds at those speeds.
     
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  15. Jun 25, 2021
    kenb

    kenb Cleverly disguised as a responsible adult

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    So you were all right. I checked my speedometer against a GPS and it was pretty accurate. Cruising about 60 yielded around 2600-2700 RPM, the engine sounded very reasonable. I don't see anything to gain with an overdrive.
     
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  16. Jun 27, 2021
    jeep2003

    jeep2003 Well-Known Member

    Upstate NY
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    iv got 31s and no od and its no problem. I dont run over over 65 anyway it gets sketchy especially if its at all windy feels like the force on the windshield makes the front end quite light.
     
  17. Jun 28, 2021
    Tom_Hartz

    Tom_Hartz Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    This is what I run with 33" tall tires. It seems perfect for me.
     
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