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Dana Transfer Case Shift Fork

Discussion in 'Early CJ5 and CJ6 Tech' started by tripilio, Nov 1, 2019.

  1. Nov 1, 2019
    tripilio

    tripilio Proud American!

    Miami
    Joined:
    Aug 12, 2018
    Messages:
    930
    Does anyone know if there is a difference between the shift fork for the front axle with part numbers 18-66-7 and 18-66-8? I need to replace mine for my TC Dana 18. Mine says 18-66-7 and I found a NOS but it says 18-66-8. Would that one work? The other alternative I am considering is to run a welding bead over the worn out section and to resurface it. Thanks!
     
  2. Nov 1, 2019
    tripilio

    tripilio Proud American!

    Miami
    Joined:
    Aug 12, 2018
    Messages:
    930
    Since the fork is unusable in its current condition and I have nothing to lose, I decide to go ahead and run some TIG beads on the scored side and then machine to fit. BTW, does anyone have the gap spec for this fork on the collar? After some welding and machining, I started to adjust the fit with a file until it was spinning freely and mating with no interference. Since this fork is not hardened I do not see the problem with using it after this repair. If anyone has tried this or has an opinion, please let me hear it. My feeler gage says the gap is 0.095. I do not know what are the specs as I said before. It is a decent fit in my opinion, bu I've been wrong a lot before.

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  3. Nov 2, 2019
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
    Joined:
    Sep 23, 2002
    Messages:
    12,529
    I don’t know why there is a cast number difference is but the 20 and 18 front output forks will all interchange.
     
    Twin2, tripilio and 47v6 like this.
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